C4 General Discussion General C4 Corvette Discussion not covered in Tech

EGR error disappears

Thread Tools
 
Search this Thread
 
Old Feb 25, 2013 | 06:51 AM
  #1  
Derekundrwd's Avatar
Derekundrwd
Thread Starter
Heel & Toe
 
Joined: Feb 2013
Posts: 16
Likes: 0
From: Alabama
Default EGR error disappears

I recently obtained my first vette, a 1986 Coupe. The only error code that I pulled was the EGR Circuit.

Right after I brought her home I took her to a local business where they would let me put her on the rack and inspect her closely. At that time I used a 3-part fuel injector cleaner http://www.expressoil.com/services/fuel-systems/.

All of the the fuel I have used since I got her back from her former state has been non-ethanol 93 octane.

A few weeks ago I ordered my first batch of parts from Ecklers, and included a EGR sensor in that order after having read to start there on clearing up the EGR Circuit error code (32).

Since I placed that order with Ecklers the error code has not returned. I first noticed that instead of the "Service Engine Soon" light coming on and staying on until I cut the ignition off, it would come on and then five or ten minutes later be back off. Now it seems to just stay off, like its fixed.

So is it possible that the use of quality, non-ethanol gasoline could clear up a EGR code, or is the fuel system cleaner I used more likely the cause?

What do you guys use for fuel in your C4s? Is High Octane fuel good enough, or does it need to be non-ethanol?

Thanks for the input!
Derek
Reply
Old Feb 25, 2013 | 08:25 AM
  #2  
FOURSPEEDVETTE's Avatar
FOURSPEEDVETTE
Safety Car
15 Year Member
Liked
Loved
Top Answer: 1
 
Joined: Oct 2007
Posts: 4,426
Likes: 229
From: Pennsylvania
Default

I had the same problem with the EGR valve code coming on and going off by itself too on my 85. I disconnected the vacuum hose going to the valve and noticed that the metal tube going into the EGR valve was clogged. I took a small drill bit that matched the inner diameter of the tube and drilled it out. I could feel the clog disappear. I then used my hand vacuum pump on the EGR valve to check if the diaphram was still good. It was good. That was more than a year ago, and the problem is corrected. As far as fuel in your 1986, a fuel rated at 89 octane is all that you should need if your engine is completly stock. I tried 87 octane in my 1985 and it pinged. Now I stick with 89 octane. Putting 92 octane in a 1986 stock 350 isn't going to do much except drain your wallet even more with the ridiculous prices of gas today.

Last edited by FOURSPEEDVETTE; Feb 25, 2013 at 09:05 AM.
Reply
Old Feb 25, 2013 | 12:50 PM
  #3  
QCVette's Avatar
QCVette
Le Mans Master
15 Year Member
Active Streak: 90 Days
Liked
Top Answer: 3
 
Joined: Jun 2009
Posts: 6,528
Likes: 752
From: South Dakota
Default

You might want to take notice of when the light turns on.

The EGR doesn't function all the time. On my '88 the EGR was bad, but the light would only come on after about 10 miles at highway cruising speed. In town it frequently would not turn on.

Good luck.
Reply
Old Feb 25, 2013 | 02:45 PM
  #4  
FOURSPEEDVETTE's Avatar
FOURSPEEDVETTE
Safety Car
15 Year Member
Liked
Loved
Top Answer: 1
 
Joined: Oct 2007
Posts: 4,426
Likes: 229
From: Pennsylvania
Default

Originally Posted by QCVette
You might want to take notice of when the light turns on.

The EGR doesn't function all the time. On my '88 the EGR was bad, but the light would only come on after about 10 miles at highway cruising speed. In town it frequently would not turn on.

Good luck.
That's exactly how mine was acting up.
Reply
Old Feb 25, 2013 | 04:47 PM
  #5  
vetteoz's Avatar
vetteoz
Safety Car
20 Year Member
 
Joined: Jan 2004
Posts: 3,556
Likes: 13
Default

Originally Posted by Derekundrwd
So is it possible that the use of quality, non-ethanol gasoline could clear up a EGR code, or is the fuel system cleaner I used more likely the cause?
Neither.
The EGR code is because the ECM doesn't see the EGR working when it turns it on because;
EGR is not actually working
or the switch which tells the ECM the EGR is working is faulty
Could also be a problem with a bad ( intermittent ) wire connection to the terminal on switch (common )
Reply
Old Feb 25, 2013 | 05:19 PM
  #6  
QCVette's Avatar
QCVette
Le Mans Master
15 Year Member
Active Streak: 90 Days
Liked
Top Answer: 3
 
Joined: Jun 2009
Posts: 6,528
Likes: 752
From: South Dakota
Default

Originally Posted by vetteoz
Neither.
The EGR code is because the ECM doesn't see the EGR working when it turns it on ......


When I looked into it, the egr code on my '88 was set when that insulated tube at the back of the manifold has a sensor. When the egr is supposed to be functioning, that sensor should show that it is hot from the exhaust passing through it.

There are a few threads on here that say you can "fool" the computer to turn of the light by wiring a resistor into the sensor wiring so it thinks it is hot and it won't trip the code. I tried that a couple of ways, and couldn't get it to work. I finally broke down and just changed the EGR valve. That fixed mine. (Just a note: I tried one from a local parts store and it wouldn't hold a vacuum. I checked the second one before I left the store and it was bad too plus it was the wrong part for some other application in the correct box for what I needed. I got the original AC part and it worked fine.)

Good luck.
Reply
Old Feb 25, 2013 | 06:17 PM
  #7  
Derekundrwd's Avatar
Derekundrwd
Thread Starter
Heel & Toe
 
Joined: Feb 2013
Posts: 16
Likes: 0
From: Alabama
Default

Originally Posted by vetteoz
Could also be a problem with a bad ( intermittent ) wire connection to the terminal on switch (common )
Where the wire goes into the body of the sensor, the wire will spin clockwise/counterclockwise. It seems like it may be damaged there. The wire on the one I bought from Ecklers does not rotate like the existing one.


Originally Posted by QCVette
You might want to take notice of when the light turns on.

The EGR doesn't function all the time. On my '88 the EGR was bad, but the light would only come on after about 10 miles at highway cruising speed. In town it frequently would not turn on.

Good luck.
That's what I remember, that it would not come on until I drove for awhile.

I am driving about 40 miles of interstate at normal highway speeds each way to & from my job. It's been about 2 weeks of driving it, about 20 hours of driving combined, without seeing the code again.

I think I'll just install that sensor I bought and forget about it if the error code does not return.

All I need to do is unhook the electrical plug and unscrew the sensor? When I install the new one should I use some anti-sieze or something on the threads of the sensor?

Appreciate you guys!
Derek
Reply
Old Feb 25, 2013 | 06:40 PM
  #8  
gerardvg's Avatar
gerardvg
Safety Car
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Aug 2009
Posts: 3,751
Likes: 276
From: Melbourne, Victoria, Australia
Default

The EGR valve is commanded by the ECM only at cruising speed in varying pulse widths, the ECM then looks at the temp sensor to confirm it is working and will set a code if the temperature sensor is not closed when it should be.

The valve will shut when accelerating or not on a steady cruise hence why it does not give a code in stop start driving with varying throttle positions.

The EGR code will appear after a steady cruise of 10-20 mins if the sensor does not close with the temperature.

Check the EGR tubes are not blocked for later 86 early c4 had the egr bypass in the inlet manifold.

Check the valve actually works, you can do that by sucking on the vacuum hose to the valve and confirm it rises and drops again. Note if it sticks you will get hard starting.....

There is a vacuum solenoid valve that the ECM opperates it has the vacuum hose from the TPI inlet manifold going to it and the other hose on the valve goes to the EGR valve under the tpi manifold but you can see the EGR valve by looking between the runners.

Good luck should be a simple fix
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

8 Most "Only Corvette Owners Understand" Quirks and Problems

 Pouria Savadkouei
story-1

10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

 Joe Kucinski
story-2

How Much Horsepower Every Corvette Engine "LOST" in 1972

 Joe Kucinski
story-3

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-4

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-5

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-6

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
story-7

Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

 Joe Kucinski
story-8

Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

 Verdad Gallardo
story-9

Top 10 Corvettes Coming to Mecum Indy 2026!

 Brett Foote
Old Feb 25, 2013 | 08:23 PM
  #9  
JrRifleCoach's Avatar
JrRifleCoach
Team Owner
20 Year Member
Veteran: Navy
St. Jude 20 Year Donor
Liked
 
Joined: Sep 2003
Posts: 20,179
Likes: 673
From: Freedom is never more than one generation away from extinction.
St. Jude '03 thru '24
Default

My 86e would show the SYS lite after crusing at highway speeds for 20 minutes or so.
It would go out and stay off (self clear) until I repeated the above condition.
I replaced the EGR temp sensor that's mounted in the exhaust tube from #8 to the intake.
No more code.


Last edited by JrRifleCoach; Feb 25, 2013 at 08:27 PM.
Reply
Old Feb 25, 2013 | 09:08 PM
  #10  
Derekundrwd's Avatar
Derekundrwd
Thread Starter
Heel & Toe
 
Joined: Feb 2013
Posts: 16
Likes: 0
From: Alabama
Default

Originally Posted by JrRifleCoach
My 86e would show the SYS lite after crusing at highway speeds for 20 minutes or so.
It would go out and stay off (self clear) until I repeated the above condition.
I replaced the EGR temp sensor that's mounted in the exhaust tube from #8 to the intake.
No more code.

Thanks for the help! And thanks for teaching the next generation of Americans the heritage of rifle marksmanship!

www.rwva.org
Reply

Get notified of new replies

To EGR error disappears





All times are GMT -4. The time now is 08:08 PM.

story-0
8 Most "Only Corvette Owners Understand" Quirks and Problems

Slideshow: These are the quirks, annoyances, and oddly lovable problems that every Corvette owner eventually learns to live with.

By Pouria Savadkouei | 2026-05-28 09:31:39


VIEW MORE
story-1
10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

Slideshow: 10 reasons why the C6 Z06 is still a performance benchmark after 20 years.

By Joe Kucinski | 2026-05-27 17:20:09


VIEW MORE
story-2
How Much Horsepower Every Corvette Engine "LOST" in 1972

Slideshow: How much horsepower every Corvette engine lost in 1972.

By Joe Kucinski | 2026-05-27 16:54:53


VIEW MORE
story-3
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-4
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-5
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-6
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE
story-7
Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

Slideshow: Ranking the top 10 Corvette engines by torque output.

By Joe Kucinski | 2026-05-05 11:58:09


VIEW MORE
story-8
Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

Slideshow: A Corvette pace car nearly matching IndyCar speeds sounds exaggerated, until you look at the numbers.

By Verdad Gallardo | 2026-05-04 20:03:36


VIEW MORE
story-9
Top 10 Corvettes Coming to Mecum Indy 2026!

Among a rather large group of them.

By Brett Foote | 2026-05-04 13:56:44


VIEW MORE