Valve cover leaks






Well I guess I listened too well and probably didn't use enough as both leak pretty badly now
Just what I feel like doing again.






..It may work sometimes, but definitly not all the time..The biggest mistake some guys make it tightening the valve covers down to tight. It warps the gasket... Go down till they just start to compress the gasket, , then a tad more, you can always tighten them up a little more it they leak......WW
Last edited by WW7; May 2, 2014 at 02:28 PM.






Last edited by WW7; May 2, 2014 at 02:38 PM.






The Best of Corvette for Corvette Enthusiasts






here's my quote from the referenced thread -
note - there is a groove around the perimeter of the VC's flange surface. follow that groove when applying the bead of RTV, especially the bolt holes.
again, sorry to hear you have to go thru this a second time. it sounds like you may go the gasket route this time. if you do, the 85's VC's are not designed for gaskets, so my may have to use a gasket "tack" product on the flange. on my 90, I used permtex, high tack, spray-a-gasket sealant, #80064, along with the fel-pro gaskets. it works like a mild contact cement that holds the gasket in place while installing the VC. basically, spray a couple light coats on the VC flange, and one side of the gasket. let it set for a minute or so, and assemble.
something went wrong with the RTV application, and I'm kind of curious what happened. anyway, good luck either way you go. if you can, post a pic or two of the area where your RTV seal was leaking. if the RTV peels off with much trouble, most likely, the flange surface was not clean. ???
Last edited by Joe C; May 2, 2014 at 03:58 PM.

I've always used FelPro gaskets and never a leak...from the gasket.

When doing the china walls, it's also important to dimple/roughen the two surfaces and to drop the intake straight down with not movement after it touches the RTV.
Once torqued, in proper sequence & steps, do NOT start the engine for at least 24hrs; I let it stand for a day or two just to be on the safe side.
He mentioned that he usually had a couple or three additional cars in the stalls so he never had issues with letting the RTV "set-up" somewhat before installing the cover. I mentioned the tightening spec in the '84 FSM and he said "never paid attention but they were certainly never over-tightened in his mind". I'm sure everything was "clean" - he was meticulous.
He mentioned he'd do RTV.
The Permatex "usage chart" is interesting. It certainly wouldn't seem to be necessary for so many products that mention the same sealing "functions".
http://www.permatex.com/images/resou...erSelector.pdf
I was trying to find a Permatex recommended for the GM # 1052366.
Last edited by WVZR-1; May 2, 2014 at 04:45 PM.

I've used fel-pro silicone gaskets on aluminum head L98's without issues, but on an old iron head, I still stand by the use of RTV silicone.






this is the exact product I used on my 85.

I spray a coat on the VC flange, and a coat on the gasket, and assemble. I don't use anything on the gasket-to-head surfaces. BTW, I only use this with aluminum head small blocks, and fel-pro silicon gaskets.
this is the exact product I used on my 85.
...Im always learning somthing new on this forum.... Also , Im pretty sure you would win the pissing contest anyway , at my age my shoes would just get wet.....
..WWPS. Could someone with a 84-85 use a newer set of valve covers with a gasket on these heads, would they fit the iron head and work properly??
Last edited by WW7; May 2, 2014 at 09:31 PM.


I used the FelPro rubber gaskets on my 85 2 years ago, I think, perfect...dry as can be. Before that I tried a $12.00 black rtv, and it leaked.
Paid like $40.00 for the FelPro. I think I had to buy new bolts about 1/4" longer because the rubber made it thicker. They come with these steel long washers that you cannot use on this valve cover.
Yes, when you do them a couple times the way "the manual" says, and they leak, you will buy these, put them on, and you won't have any leaks...
Last edited by thecatmac; May 2, 2014 at 09:18 PM.












