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Old Aug 9, 2016 | 09:35 PM
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Default fuel pump




1986 corvette

I am getting ccorrect voltage on (black) side of weatherpack which leads to power source. However, on the other side of weatherpack (orange) leading to fuel pump sending unit getting 2 volts when plugged together. Suggestions? See pictures.
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Old Aug 9, 2016 | 09:38 PM
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Get someone to turn the key on without cranking. See if you get power for two seconds.
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Old Aug 9, 2016 | 10:03 PM
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Originally Posted by antfarmer2
Get someone to turn the key on without cranking. See if you get power for two seconds.
I tried that and didn't change situation. Ultimately, I am getting 0 fuel pressure at the rail. Oh, I am running two fuel pumps for Procharger. Both fuel pumps, fuel pressure regulator, fuel filter and oil pressure switch are all new.
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Old Aug 9, 2016 | 10:06 PM
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Fuel pump relay? Or fuse? Take a look at that barrel connector.

Last edited by antfarmer2; Aug 9, 2016 at 10:09 PM.
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Old Aug 9, 2016 | 10:10 PM
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Originally Posted by antfarmer2
Fuel pump relay? Or fuse?
fuel pump relay has the correct voltage and fuse in good shape. Can the weatherpack go bad?
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Old Aug 9, 2016 | 10:13 PM
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Originally Posted by Eric Macnak
fuel pump relay has the correct voltage and fuse in good shape. Can the weatherpack go bad?
Sure anything can go bad.
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Old Aug 9, 2016 | 10:14 PM
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Originally Posted by Eric Macnak
fuel pump relay has the correct voltage and fuse in good shape. Can the weatherpack go bad?
If you have 12V on the body side of the Weather-Pack and 2V on the sender side of the "same pin/terminal" you've answered your own question. It's unusual ..............

You should be able to easily confirm.

Last edited by WVZR-1; Aug 9, 2016 at 10:15 PM.
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Old Aug 9, 2016 | 11:50 PM
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Originally Posted by WVZR-1
If you have 12V on the body side of the Weather-Pack and 2V on the sender side of the "same pin/terminal" you've answered your own question. It's unusual ..............

You should be able to easily confirm.
Are you sure about that? Ok, let's take one step further......I spliced the two power wires directly (skipping the weatherpack) with each other....same results at 12v when seperated then together 2 volts. When I connect fuel pump #2 directly to the 12v wire fuel pump doesn’t activate. However, when I ran wire directly to battery to fuel pump #2 it comes on.
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Old Aug 10, 2016 | 06:50 AM
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Originally Posted by Eric Macnak
Are you sure about that? Ok, let's take one step further......I spliced the two power wires directly (skipping the weatherpack) with each other....same results at 12v when seperated then together 2 volts. When I connect fuel pump #2 directly to the 12v wire fuel pump doesn’t activate. However, when I ran wire directly to battery to fuel pump #2 it comes on.
Does the power come on for 2 seconds when you turn the key on without cranking?
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Old Aug 10, 2016 | 07:05 AM
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Originally Posted by Eric Macnak
Are you sure about that?
Reasonably sure BUT I've no idea how you've wired the 2nd pump etc. You could have potentially created any number of issues. An early C4 sender has a filter @ the sender (internally under the flange) and if you hhad the sender removed you might notice diminished values beyond the filter (I believe).

If you unplug the Weather-Pack and that terminal is 12V and if you back probe the mating connector at that position when connected you should see the same 12V. If not you've got issues with the terminations of the terminals.
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Old Aug 11, 2016 | 01:54 PM
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If you have access to another 12v power source or a spare battery, put power and ground jumper wires directly on the pins to the tank side plug and see if your pump runs or not. That will tell you if that end of the plug and the pump itself is good or bad. Careful and don't put it across your gauge sender wires or you'll roast them!
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Old Aug 11, 2016 | 03:32 PM
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Originally Posted by Klondike
If you have access to another 12v power source or a spare battery, put power and ground jumper wires directly on the pins to the tank side plug and see if your pump runs or not. That will tell you if that end of the plug and the pump itself is good or bad. Careful and don't put it across your gauge sender wires or you'll roast them!
Best advice. Thanks!

I actually tried that very thing the other day. The pump didn't work. I have since ordered a new in tank pump to replace pump #1. I am starting to think machanic wired pump #2 wrong (as direction can be reversed on that pump by flipping positive and negative wires). Therefore, when we activated pump #2 it was pushing back against #1 and damaged the pump. In this set up #1 feeds #2....
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Old Aug 12, 2016 | 01:29 AM
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Originally Posted by Klondike
If you have access to another 12v power source or a spare battery, put power and ground jumper wires directly on the pins to the tank side plug and see if your pump runs or not. That will tell you if that end of the plug and the pump itself is good or bad. Careful and don't put it across your gauge sender wires or you'll roast them!
Been there. Done that. Smoked the fuel sender element.

The fuel sender gets 5 volts from the dash but 12 volts will definitely kill it.
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