C4 General Discussion General C4 Corvette Discussion not covered in Tech

Cooling system help

Thread Tools
 
Search this Thread
 
Old Jul 17, 2021 | 07:35 PM
  #1  
cindyncharles's Avatar
cindyncharles
Thread Starter
Intermediate
 
Joined: Jun 2021
Posts: 29
Likes: 3
From: Kentucky
Default Cooling system help

Ok going to say this will probably sound weird but here goes, my main fan quit working. My car got up to 260 and when I noticed (at the time I was parked) I took off and the temp went back down. After looking at some things like wires and fuses, I read my manual and it showed me some things about the fan control relay. After pulling the plug, a wire seems to be missing from it. I already found the blue wire cut and grounded out near the plug for the secondary fan, which runs all the time. So here’s my question. I need a picture of the plug and what wires come into it. I see the diagram in the manual but it doesn’t specify color. I tried testing by grounding out wires but obviously that won’t work when one is missing. Thanks for any help!! It’s a 1985 btw

Last edited by cindyncharles; Jul 17, 2021 at 07:50 PM. Reason: Forgot year
Reply
Old Jul 18, 2021 | 06:39 AM
  #2  
kenmohr's Avatar
kenmohr
Drifting
15 Year Member
Liked
Loved
Top Answer: 1
 
Joined: Feb 2008
Posts: 1,538
Likes: 178
From: NE Ohio
2024 C4 of the Year Finalist - Unmodified
Default

You need to get that fixed.. 260 is way to hot, you'll blow a head gasket
Reply
Old Jul 18, 2021 | 09:09 AM
  #3  
ThatOneKid's Avatar
ThatOneKid
Racer
Conversation Starter
All Eyes On Me
Photogenic
Liked
 
Joined: Feb 2020
Posts: 484
Likes: 110
From: Fairfax, Virginia
Default

Is it an 85 with aux fan, the little fan in front of the rad?
Reply
Old Jul 18, 2021 | 09:43 AM
  #4  
cindyncharles's Avatar
cindyncharles
Thread Starter
Intermediate
 
Joined: Jun 2021
Posts: 29
Likes: 3
From: Kentucky
Default

Yes it’s got two fans
Reply
Old Jul 18, 2021 | 09:47 AM
  #5  
cindyncharles's Avatar
cindyncharles
Thread Starter
Intermediate
 
Joined: Jun 2021
Posts: 29
Likes: 3
From: Kentucky
Default


Blue wire coming from coolant sensor

Plug to fan control relay
Reply
Old Jul 18, 2021 | 10:19 AM
  #6  
ThatOneKid's Avatar
ThatOneKid
Racer
Conversation Starter
All Eyes On Me
Photogenic
Liked
 
Joined: Feb 2020
Posts: 484
Likes: 110
From: Fairfax, Virginia
Default

Originally Posted by ihatebarkingdogs
Both fans have the same relay. The Aux Fan relay is on the firewall, below the LH hood latch. The Main Fan relay is on the rear inside of the LH wheel well. Both relays are wired the same, both relays have 5 pins but only 4 are utilized.

Pin A; Black/Red output to fan motor
Pin B; Dk Grn/White Control input. (Main fan, from ECM, Aux fan from temp switch between cyl #6 and #8).
Pin C Dk Blue Hot with Key in RUN, CFAN fuse.
Pin D Red Hot at all times. From fuse links D and E at battery junction block.
Beat me to it lol,
Disconnect the coolant temperature sensor at the front of the intake, this makes the ECM run the main fan. It'll also make the car run like vrap, but it verifies whether or not the ECM can or cannot control the fan.
Reply
Old Jul 18, 2021 | 10:20 AM
  #7  
cindyncharles's Avatar
cindyncharles
Thread Starter
Intermediate
 
Joined: Jun 2021
Posts: 29
Likes: 3
From: Kentucky
Default

Originally Posted by ihatebarkingdogs
Both fans have the same relay. The Aux Fan relay is on the firewall, below the LH hood latch. The Main Fan relay is on the rear inside of the LH wheel well. Both relays are wired the same, both relays have 5 pins but only 4 are utilized.

Pin A; Black/Red output to fan motor
Pin B; Dk Grn/White Control input. (Main fan, from ECM, Aux fan from temp switch between cyl #6 and #8).
Pin C Dk Blue Hot with Key in RUN, CFAN fuse.
Pin D Red Hot at all times. From fuse links D and E at battery junction block.
Thank you!! That is what I needed so now I can make sure it’s wired back up to factory.
Reply
Old Jul 19, 2021 | 01:23 PM
  #8  
ajp01's Avatar
ajp01
Drifting
Liked
Loved
Community Favorite
Top Answer: 1
 
Joined: Jan 2021
Posts: 1,315
Likes: 385
From: Northern California
Default

I would also fix that blue wire that just grounded to the brake master cylinder area. If I understood you correctly that's the wire normally attached to the coolant sensor for the secondary fan in front of the radiator/AC condenser right? Grounding it so that the fan runs all the time is not a great idea, it should be controlled by that coolant temperature sensor unless I'm wrong for the 1985 year. Your call though.
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

2027 Chevrolet Silverado 1500 First Look: Everything You NEED to Know!

 Michael S. Palmer
story-1

5 Best & 5 Worst Corvette Daily Drivers

 Joe Kucinski
story-2

The Headlights of Every Corvette Generation Explained

 Joe Kucinski
story-3

5 Best & 5 Most Overrated Corvette Track Packages of All Time!

 Joe Kucinski
story-4

Every 2027 Corvette Engine Explained

 Joe Kucinski
story-5

Designer Imagines A Corvette That Looks More Like a Corvette Than the Corvette

 Verdad Gallardo
story-6

10 Ugly Corvettes That We Still Kinda Love

 Joe Kucinski
story-7

Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

 Brett Foote
story-8

10 Things Every Corvette Owner Needs (2026 Edition)

 Michael S. Palmer
story-9

8 Most "Only Corvette Owners Understand" Quirks and Problems

 Pouria Savadkouei
Old Jul 19, 2021 | 04:03 PM
  #9  
cindyncharles's Avatar
cindyncharles
Thread Starter
Intermediate
 
Joined: Jun 2021
Posts: 29
Likes: 3
From: Kentucky
Default

Originally Posted by ajp01
I would also fix that blue wire that just grounded to the brake master cylinder area. If I understood you correctly that's the wire normally attached to the coolant sensor for the secondary fan in front of the radiator/AC condenser right? Grounding it so that the fan runs all the time is not a great idea, it should be controlled by that coolant temperature sensor unless I'm wrong for the 1985 year. Your call though.
I definitely am putting it back on the sensor. I bought it with some questionable fixes.
Reply
Old Jul 20, 2021 | 07:49 AM
  #10  
dentalfloss's Avatar
dentalfloss
Racer
10 Year Member
 
Joined: Aug 2014
Posts: 478
Likes: 66
From: Elizabethtown, NC
Default

Originally Posted by ihatebarkingdogs
Both fans have the same relay. The Aux Fan relay is on the firewall, below the LH hood latch. The Main Fan relay is on the rear inside of the LH wheel well. Both relays are wired the same, both relays have 5 pins but only 4 are utilized.

Pin A; Black/Red output to fan motor
Pin B; Dk Grn/White Control input. (Main fan, from ECM, Aux fan from temp switch between cyl #6 and #8).
Pin C Dk Blue Hot with Key in RUN, CFAN fuse.
Pin D Red Hot at all times. From fuse links D and E at battery junction block.
The 1985 relays are both on the firewall
Reply
Old Jul 20, 2021 | 08:17 AM
  #11  
cindyncharles's Avatar
cindyncharles
Thread Starter
Intermediate
 
Joined: Jun 2021
Posts: 29
Likes: 3
From: Kentucky
Default

So if only four pins are utilized which pins will they be in? Anyone have a pic of their plug?
Reply
Old Jul 20, 2021 | 05:05 PM
  #12  
cindyncharles's Avatar
cindyncharles
Thread Starter
Intermediate
 
Joined: Jun 2021
Posts: 29
Likes: 3
From: Kentucky
Default

Originally Posted by cindyncharles
So if only four pins are utilized which pins will they be in? Anyone have a pic of their plug?
Ok figured my question out. Now, after replacing everything but the fan control sensor and the passenger side fan relay the new primary fan STILL didn’t kick on. I am gonna trace wires next and also want to run power to the fan to see if it’s getting some, so I hook up what wire from the fan control relay to do that? Thanks for all the advice I do appreciate it.


This is the fan control switch right? Secondary runs all the time so I have a black wire that’s added to the blue one that is ground out on the master cylinder.

Just the wire

This wire is black and ground out on the thermostat housing.



It got to 235 and I didn’t push it past that

Last edited by cindyncharles; Jul 20, 2021 at 05:08 PM. Reason: Add pic
Reply
Old Jul 21, 2021 | 08:47 AM
  #13  
dentalfloss's Avatar
dentalfloss
Racer
10 Year Member
 
Joined: Aug 2014
Posts: 478
Likes: 66
From: Elizabethtown, NC
Default

Read this post as most people give you advise based on 1986 and up but the 1985's are different as to relay and fan switch placement on the cylinder heads. https://www.corvetteforum.com/forums...revisited.html
Reply
Old Jul 21, 2021 | 10:20 AM
  #14  
cindyncharles's Avatar
cindyncharles
Thread Starter
Intermediate
 
Joined: Jun 2021
Posts: 29
Likes: 3
From: Kentucky
Default

Originally Posted by dentalfloss
Read this post as most people give you advise based on 1986 and up but the 1985's are different as to relay and fan switch placement on the cylinder heads. https://www.corvetteforum.com/forums...revisited.html
Yes I seen that, used my manual and replaced them according to what they are. Found a bad fusible link so think that is the problem
Reply
Old Jul 21, 2021 | 07:02 PM
  #15  
cindyncharles's Avatar
cindyncharles
Thread Starter
Intermediate
 
Joined: Jun 2021
Posts: 29
Likes: 3
From: Kentucky
Default

I want to thank everyone for the suggestions on how to fix my car. After spending a while tracing wires around, I finally found a fusible link to the fan relay was bad. I cut it out and put a fresh link in, and tested the wire and it was hot. Started the car and turned on AC and heard the sweet music of the fan working. So, I drove it around so that I could get it to temps and even in traffic it stayed around 210. Just now took it out for a cruise without AC and at sitting still idling it hit 215 then the fan kicked on. I put the 195 deg thermostat in it and did ad everyone said I put a very small hole in it and it’s doing what it’s supposed to. Thanks again for the info!!
Reply
Old Jul 21, 2021 | 07:54 PM
  #16  
Whaleman's Avatar
Whaleman
Safety Car
Liked
Loved
Community Favorite
Top Answer: 3
 
Joined: Mar 2017
Posts: 4,213
Likes: 1,331
From: LeClaire Iowa
Default

I guess it is fine. My 96 LT1 runs at 65 down the highway on a 95 degree day and stays at 188. Dan
Reply
Old Jul 21, 2021 | 08:15 PM
  #17  
cindyncharles's Avatar
cindyncharles
Thread Starter
Intermediate
 
Joined: Jun 2021
Posts: 29
Likes: 3
From: Kentucky
Default

Originally Posted by Whaleman
I guess it is fine. My 96 LT1 runs at 65 down the highway on a 95 degree day and stays at 188. Dan
It is fine right?? Everyone does something different but as long as it’s running good that’s all that matters
Reply
Old Jul 21, 2021 | 08:49 PM
  #18  
ajp01's Avatar
ajp01
Drifting
Liked
Loved
Community Favorite
Top Answer: 1
 
Joined: Jan 2021
Posts: 1,315
Likes: 385
From: Northern California
Default

Yep, it's fine! '96s are different from the early L98 cars on temps. Good work on the fusible link, by the way....
Reply
Old Jul 21, 2021 | 09:05 PM
  #19  
cindyncharles's Avatar
cindyncharles
Thread Starter
Intermediate
 
Joined: Jun 2021
Posts: 29
Likes: 3
From: Kentucky
Default

Originally Posted by ajp01
Yep, it's fine! '96s are different from the early L98 cars on temps. Good work on the fusible link, by the way....
Thanks! I appreciate the help, YouTube, Google, and most of all CorvetteForum😁
Reply

Get notified of new replies

To Cooling system help





All times are GMT -4. The time now is 01:50 PM.

story-0
2027 Chevrolet Silverado 1500 First Look: Everything You NEED to Know!

Slideshow: Is the 2027 Chevrolet Silverado 1500 the best Silverado yet?

By Michael S. Palmer | 2026-06-16 08:01:12


VIEW MORE
story-1
5 Best & 5 Worst Corvette Daily Drivers

Slideshow: 5 best and 5 worst Corvette daily drivers

By Joe Kucinski | 2026-06-15 10:32:13


VIEW MORE
story-2
The Headlights of Every Corvette Generation Explained

Slideshow: The headlights of every Corvette generation explained

By Joe Kucinski | 2026-06-15 10:17:14


VIEW MORE
story-3
5 Best & 5 Most Overrated Corvette Track Packages of All Time!

Slideshow: The 5 best and 5 most overrated Corvette track packages ever.

By Joe Kucinski | 2026-06-09 12:46:45


VIEW MORE
story-4
Every 2027 Corvette Engine Explained

Slideshow: Every 2027 Corvette engine explained

By Joe Kucinski | 2026-06-09 12:16:31


VIEW MORE
story-5
Designer Imagines A Corvette That Looks More Like a Corvette Than the Corvette

Slideshow: A Jaguar designer's personal project imagines what a modern front-engined Corvette might look like if Chevrolet revisited the golden age of the Stingray.

By Verdad Gallardo | 2026-06-08 19:53:43


VIEW MORE
story-6
10 Ugly Corvettes That We Still Kinda Love

Slideshow: 10 ugly Corvettes that we still kinda love.

By Joe Kucinski | 2026-06-03 10:34:17


VIEW MORE
story-7
Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

A lot of money has changed hands at the online auction house over the years.

By Brett Foote | 2026-06-03 10:21:50


VIEW MORE
story-8
10 Things Every Corvette Owner Needs (2026 Edition)

Slideshow: 10 great gifts Corvette enthusiasts actually want for Father's Day!

By Michael S. Palmer | 2026-06-03 15:43:40


VIEW MORE
story-9
8 Most "Only Corvette Owners Understand" Quirks and Problems

Slideshow: These are the quirks, annoyances, and oddly lovable problems that every Corvette owner eventually learns to live with.

By Pouria Savadkouei | 2026-05-28 09:31:39


VIEW MORE