Transmission fork suddenly snapped





The tough part was actually fixing it. In Canada, I couldn't get the shifter arm from any GM dealer, so I ended up getting one from Ebay, from a 70's muscle car with a Super T-10. Two problems. First, the flats on the shaft do not match the existing flats. The angle is all wrong. So, I had to make a new shifter arm from a piece of 1/4" thick, 1" wide steel stock, carefully cutting, drilling and doing a lot of filing by hand. It took me 4 tries before I got it right. There cannot be ANY play whatsoever, or else the transmission will simply lock itself into first gear and that's the end of that. You have to lift up the car and remove the linkage and shift it with a wrench. So, if you go this way, be very accurate with what you make. The other problem is that there is no flat spot for the overdrive enabling switch. I got around that with a 12 volt proximity switch. (I'm a retired industrial electrician.) I spliced the contacts into the existing switch contact in parallel, and set it so that it detects the shifter in 4th gear. I took the 12 volt power supply from the radio feed. There's very little current draw. I've always thought that the 4+3 feature is a bit of a gimmick, and I'm good with a simple 5th gear overdrive only. Hopefully, you'll have better luck than I had at the time, and you'll be able to find the proper shaft.
Don't forget to adjust the linkage when you're all done. I made a nice adjustment tool shown in the picture.
So, no more power shifts for me. I'm being very gentle with this transmission, due to the crappy shifter. Don't get me wrong... There's lots of ability to have a good spirited drive, but you need to recognize that it's a crappy shifter, and breaking a shaft is all too easy with a bit of misuse. And it may not even be you, but a previous owner that weakened that 1-2 shaft.
BTW, I refilled the transmission with Lucas synthetic 75W90 oil. It's never shifted better! And put it in the differential while your under the car. It's got "friction modifiers" that make the posi work perfectly.
Good luck!
Last edited by LiveWire1; Oct 3, 2024 at 09:54 PM.
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