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Old Nov 15, 2025 | 09:08 AM
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I guess the saying "You're never too old to learn something" is a fact. Yesterday, while having my morning coffee and surfing different websites, I came across something that kind of stopped me.
Despite dozens of years and countless rebuilds of engines, transmissions, rear ends etc. as a hobbyist, I had NEVER seen or heard of putting a thread in the sealant of two flush mating surfaces (where no gasket is used) to prevent the sealant from completely squishing out. It is there to provide a minimum sealant thickness. I understand that Lycoming even stipulates its use in some of their aircraft engine rebuilds. As I said, despite thousands of hours of researching different procedures, I had never come across this. On its face though, it does make sense. It calls me to try it on my next FWD transmission. Any input - pro and con?
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Old Nov 15, 2025 | 09:51 AM
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Using thread in this manner is standard practice in most aircraft piston engine case mating surfaces that don't use a gasket. The procedure is to use Aviation Permatex sealer, which is non-hardening, and running a silk thread around the mating surfaces. More recently, the use of Loctite 515 anaerobic sealer with no thread has become the preferred method, as it does a better job of sealing without any seepage or leaks. I am a licensed aircraft technician and I've done a few engine overhauls using the Loctite 515 and I've had no issues with seepage or leaks.
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Old Nov 15, 2025 | 10:05 AM
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Originally Posted by Rod Schneider
Using thread in this manner is standard practice in most aircraft piston engine case mating surfaces that don't use a gasket. The procedure is to use Aviation Permatex sealer, which is non-hardening, and running a silk thread around the mating surfaces. More recently, the use of Loctite 515 anaerobic sealer with no thread has become the preferred method, as it does a better job of sealing without any seepage or leaks. I am a licensed aircraft technician and I've done a few engine overhauls using the Loctite 515 and I've had no issues with seepage or leaks.
Is there any guidelines as to what to use? Is there a product specifically made for this purpose? Wondering if something like dental floss would work.
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Old Nov 15, 2025 | 10:16 AM
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Permatex Aviation Grade 3D

and

#641543 Silk Thread

and

#646942 Gasket Maker

or

Loctite Gasket Eliminator

515 Sealant

For Distributor information call:

Permatex Customer Service @

Phone: 1-800-641-7376

May be purchased through

your local TCM Distributor

May be purchased through

your local TCM Distributor

For Distributor information call:

Loctite Customer Service @

Phone: 1-800-243-4874

Crankcase parting face, oil pump

covers,

This is copied out of the Continental overhaul manual. It's a very specific silk thread and Permatex. Honestly, you'd be far better off just using the Loctite.
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Old Nov 16, 2025 | 02:36 AM
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Very interesting information.

A silk thread would be a lot smaller than dental floss. I would not use floss. Floss also contains wax and would not tolerate heat.

That's my .02 for what it is worth.
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Old Nov 19, 2025 | 12:48 AM
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Thanks Rob, this is interesting! I'm curious how did you keep the silk thread in place on the surface while laying the bead of sealant? seems like it would get squirrely and stick to the bead and misplaced easily.
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Old Nov 19, 2025 | 01:07 AM
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Originally Posted by RustyDuster
Thanks Rob, this is interesting! I'm curious how did you keep the silk thread in place on the surface while laying the bead of sealant? seems like it would get squirrely and stick to the bead and misplaced easily.
Pretty sure the trick is to lay down the sealant first.
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Old Nov 19, 2025 | 08:54 AM
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Originally Posted by arbee
Pretty sure the trick is to lay down the sealant first.
Yes! You lay down a thin layer of sealant and then lay the thread down onto that. It can get a little tricky if you aren't careful........
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Old Nov 20, 2025 | 07:49 AM
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I'll have to keep this in my back pocket for some of the flanged parts at work the "mechanics" can't seem to get sealed.
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