best header tube size??
I know this has been kicked around here many times before, but I couldn't find it.
What is the best header tube size for on a 350 c.i. engine? Seems like there was something about if the tube size was too big ( 1 3/4" ?), you could lose power.
thanks in advance
I've seen an LS1 gain torque all the way across the board by going from 1 3/4 to 1 7/8. If it did that then you know 1 5/8 would have cost it even more. Now a chassis dyno graph starts around 2000 RPM, so there may be some difference below that point, but believe me it's negligable.
Ultimately there is no blanket answer. If your engine only turns 5000 RPM's and you're running stock heads, yeah 1 5/8 headers might be OK. If you're turnning 6500 RPM's with a cam and good flowing heads then you'll probably really want the 1 3/4"s This is because what you gain on the top end may outweigh anything that you give up on the bottom end.
I hate to say it but go over to the f-body forums and take a look at the power that people are making on stock head cars with just cams and headers. They're all running 1 3/4. The 1 5/8 is better for low end torque thing seems to be common only to this forum. Every big HP car I've ever personally seen has 1 3/4 or larger.
maybe people need the smaller diameter for backpressure if they're running open headers or straight pipes
or maybe people spent $$ on smaller headers and don't want to admit they could be losing hp
Also key is flow at the exhaust ports of your heads. Here's a formula for kicks, assuming you've got ported/good aftermarket heads:
Recommended primary diameter = The square root of: exhaust cfm at max valve lift X 1.27, then divided by a factor of 85.
Fun, eh? This is mathematical theory. Nathan tells it outright. But the whole gig is that if you've got extra ponies under the hood (heads, cam, exhaust.....and intake for the L98 guys), then for all intents & purposes get yourself a set of 1 3/4" headers........Sure 1 5/8" is great for an all stock C4 engine BUT if you have inkling that you'll be modifying it in the future, save yourself the agony of wasted $$ having to buy another set of headers (hey thats $600-$700 after full coating).....You'll definitely get SOTP bang now and it will increase even greater, later.
Ok my little sermon is over

P.S. I re-read the original post. You have an LT4, which is only inches away from the 1 5/8" vs. 1 3/4" line in full stock trim. If I were you, I wouldn't hesitate for a second in getting 1 3/4".
Now the sermon is really over
Last edited by Red Tornado; Feb 19, 2005 at 11:22 AM.
Which year motor/mods? Auto/Stick, gears? Maybe that would help
Edit:Seems you have the LT4-
Last edited by cv67; Feb 19, 2005 at 11:28 AM.
or maybe people spent $$ on smaller headers and don't want to admit they could be losing hp 
The smaller tubes will start to work at lower rpms. They will boost low speed power where the 1 3/4" won't. For any normally street driven 400 CID or smaller gen I or Gen II SBC, the 1 5/8ths" tubes will give up no power on the top end. I agree with the comment, above, concerning the header sizes on the LS engines. Those Gen III and Gen IV engines are a totally different animal than we C4 owners deal with. You will get a good gain with 1 3/4" headers. However, you will get a greater gain, over a wider rpm range, with 1 5/8ths" headers. If you aren't convinced by the rantings of a guy that doesn't even have headers, look up Jesse and Corkie, with their 10 second 434s and ask THEM what big headers did for them, and at what engine size. If you drive it at all, you want the smaller tubes. If you only race it, you want to look very closely at your set up, even so 1 5/8ths" will be the right choice for a 350.
RACE ON!!!





I ain't got no dog in this fight,
I've decided to be like Switzerland.
Can't we all just get along?
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The smaller tubes will start to work at lower rpms. They will boost low speed power where the 1 3/4" won't. For any normally street driven 400 CID or smaller gen I or Gen II SBC, the 1 5/8ths" tubes will give up no power on the top end. I agree with the comment, above, concerning the header sizes on the LS engines. Those Gen III and Gen IV engines are a totally different animal than we C4 owners deal with. You will get a good gain with 1 3/4" headers. However, you will get a greater gain, over a wider rpm range, with 1 5/8ths" headers. If you aren't convinced by the rantings of a guy that doesn't even have headers, look up Jesse and Corkie, with their 10 second 434s and ask THEM what big headers did for them, and at what engine size. If you drive it at all, you want the smaller tubes. If you only race it, you want to look very closely at your set up, even so 1 5/8ths" will be the right choice for a 350.
RACE ON!!!
MY MAN .....WHEN IT COMES TO HEADERS
OH SNAPS!!!
NATHANS MY MAN WHHEN IT COMES TO LT1'S
There is no simple answer to this question. Some people will tell you that 1 5/8" makes more low end power than 1 3/4" Personally I don't buy it. I've seen too many cars gain horsepower by going up in header size.
I've seen an LS1 gain torque all the way across the board by going from 1 3/4 to 1 7/8. If it did that then you know 1 5/8 would have cost it even more. Now a chassis dyno graph starts around 2000 RPM, so there may be some difference below that point, but believe me it's negligable.
Ultimately there is no blanket answer. If your engine only turns 5000 RPM's and you're running stock heads, yeah 1 5/8 headers might be OK. If you're turnning 6500 RPM's with a cam and good flowing heads then you'll probably really want the 1 3/4"s This is because what you gain on the top end may outweigh anything that you give up on the bottom end.
I hate to say it but go over to the f-body forums and take a look at the power that people are making on stock head cars with just cams and headers. They're all running 1 3/4. The 1 5/8 is better for low end torque thing seems to be common only to this forum. Every big HP car I've ever personally seen has 1 3/4 or larger.
The best answer to this question is simple. Buy whatever the hell damn header you want and then keep your opinion to yourself because lord help you if your opinion differs from somebody else.
See my post above.
Last edited by Red Tornado; Feb 19, 2005 at 03:16 PM.
I ain't got no dog in this fight,
I've decided to be like Switzerland.
Can't we all just get along?







"...then keep your opinion to yourself because lord help you if your opinion differs from somebody else." I see you have failed to follow your own advice.
RACE ON!!!
I'm not going to argue with you because it's not worth it. You're so convinced that you're right that you won't listen to any other points and likewise so am I. It's a waste of time to debate it any further.
Is that OK with you?





Is that OK with you?
Maybe I misinterpreted this paragraph as being directed at me:
RACE ON!!!











