C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Problem with C4 Cooling System

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Old Jun 7, 2016 | 12:36 PM
  #21  
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Cognac510

How did your mechanic determine you have a leak in the heads? Did he pressurize the cooling system or test the cylinders or what?
On my 86 highway temps are around 184-189. Around town (typically stop and go) temp can get up to 229 before the fans kick in then it drops below 210~.
If your cooling system is topped off and temps stay in that range, I don't think you have issues. If you have a/c on the car, if you kick that in it kicks the fans on the newer ones and I suspect yours is the same.

If you have the radiator cap off and the thermostat open, see if you have a stream of bubbles in the coolant - not good. Typically that's the indication of a blown head gasket. If you're concerned, do a pressure test of the cooling system and a compression test of the cylinders. If they hold pressure, it's not likely you have a blown gasket or head thought nothing is 100% other than death and taxes.

Last edited by hcbph; Jun 7, 2016 at 12:37 PM.
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Old Jun 7, 2016 | 06:52 PM
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with the rest
these always tend to heat up some at slow/stop normal

to design a car to run to 240 before the fans kick on is rediculous, very little margin for error there. Is what it is
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Old Jun 10, 2016 | 04:59 PM
  #23  
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To answer ACAR94's question earlier...

All the 92 and later C4's are not the same. In the mid 1990's the Federal Gov't was forcing all the automakers to go to the OBDII protocol - and those changes occurred in the middle of the 2nd part of the C4's run.

So - in 1992 & 1993, and from what I believe most of 1994 cars - if you want to alter the PCM programming the only way to do it is to pull the actual "EPROM" chip out of the PCM, and physically use special equipment to write a new "program" to it, you can't do it through the underdash port like you can in newer cars. By 1996, the C4 had the OBDII system, and you could "reflash" the PROM via the OBDII port - making is significantly easier to set what temp the fans come on at.

There are people here who know more than I about the protocols - but the late 1994's and 1995's are sort of a mix between OBDI & OBDII, on a friends 1995 - he had to pull the chip to get new parameters programmed in the PCM. I've hears some of the later 1995's had the full OBDII functionality.

So - if you have a '92, '93 or '94 and want to alter the fan settings - plan on pulling the PCM and sending the chip out to a place that can re-program it for you. Alternatively - on any post '92 C4 you could splice a switch into the wiring to the relays that control the fans, and manually turn the fans on when you want (say in heavy traffic when the temp starts to rise). Later C4's that have full OBDII functionality are easier to program - it can be done via the OBDII port - but the equipment to do that will cost you several hundred dollars, so you might want to visit a shop that does tuning, and can buy additional licenses for their reprogramming software relatively inexpensively.
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Old Jun 11, 2016 | 04:46 PM
  #24  
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First I would like to thank you for responding to my questions. My mechanic claimed he did the pressure test and there was/is to much pressure built up in my cooling system but my car is running great just like yours but I did notice my overflow was full which was weird to see after it was completely empty when I checked what my fluid levels were before taking off the other day. I have looked into how to resolve the absurd design these cars have with running hot and I am going to try to have a sensor put in which will allow me to control the temp at which the fan comes on. On the freeway I have seen 160 temp readings and my fluids haven't leaked out since I have been checking them everyday before I take lee-vette out the garage. This is my first corvette and I worry about her temp since I live downtown sf and there is constant traffic but I am learning to trust her cooling system and grateful that I got my a.c. repaired. My next "move" will be having the sensor/switch put in by a different mechanic inexpensively because the last mechanic was just trying to milk some more money out of me
Originally Posted by hcbph
Cognac510

How did your mechanic determine you have a leak in the heads? Did he pressurize the cooling system or test the cylinders or what?
On my 86 highway temps are around 184-189. Around town (typically stop and go) temp can get up to 229 before the fans kick in then it drops below 210~.
If your cooling system is topped off and temps stay in that range, I don't think you have issues. If you have a/c on the car, if you kick that in it kicks the fans on the newer ones and I suspect yours is the same.

If you have the radiator cap off and the thermostat open, see if you have a stream of bubbles in the coolant - not good. Typically that's the indication of a blown head gasket. If you're concerned, do a pressure test of the cooling system and a compression test of the cylinders. If they hold pressure, it's not likely you have a blown gasket or head thought nothing is 100% other than death and taxes.
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Old Jun 13, 2016 | 05:20 PM
  #25  
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Originally Posted by cognac510
but I did notice my overflow was full which was weird to see after it was completely empty when I checked what my fluid levels were before taking off the other day.


I have looked into how to resolve the absurd design these cars have with running hot
you have a problem there. u have a leak somewhere. the system heats up, whicch expands the coolant and it goes out to the overflow. the system issnsupposed to be closed. when it cools, the system is supposed to creare a vacuum and suck that fluid back in from the overflow res.

you have an issue, these cars cool just fine when the systems as functioning as designed. some things to check:

1. check the hose from the rad cap to the overflow. cracked? leaking? atmosphere is leaking in somewhere.

2. check your rad cap. the TOP seal on the cap could be bad and allowing atmophere to enter during the cooling phase (sucking back in phase).
3. check your heatercore. run your heater full blast. smell coolant? put it on defrost, get fog on windshield?

4. check for seepage at the intake gasket in the valley, specifically back towards the distributor

check those and report back.

i actually believe your mechanic if your res fills upmand never sucks back. even once, u have an issue. mine was heatercore on my 87 and head gasket on the 85.
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Old Jun 15, 2016 | 02:30 PM
  #26  
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Originally Posted by cognac510
First I would like to thank you for responding to my questions. My mechanic claimed he did the pressure test and there was/is to much pressure built up in my cooling system but my car is running great just like yours but I did notice my overflow was full which was weird to see after it was completely empty when I checked what my fluid levels were before taking off the other day. I have looked into how to resolve the absurd design these cars have with running hot and I am going to try to have a sensor put in which will allow me to control the temp at which the fan comes on. On the freeway I have seen 160 temp readings and my fluids haven't leaked out since I have been checking them everyday before I take lee-vette out the garage. This is my first corvette and I worry about her temp since I live downtown sf and there is constant traffic but I am learning to trust her cooling system and grateful that I got my a.c. repaired. My next "move" will be having the sensor/switch put in by a different mechanic inexpensively because the last mechanic was just trying to milk some more money out of me
so my solution ended up being that adding a sensor/switch to have my fan turn on sooner and now my temperature flucuation issue is over. i am going to look into seeing if i have any leaks still. thanks for the advice
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Old Jun 15, 2016 | 06:14 PM
  #27  
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Originally Posted by cognac510
so my solution ended up being that adding a sensor/switch to have my fan turn on sooner and now my temperature flucuation issue is over. i am going to look into seeing if i have any leaks still. thanks for the advice
use a turkey baster to take the fluid out of the overflow. put it back in the rad.

if it fills the overflow again, and doesnt suck back in, u have issues. your earlier fan setting may take care of the symptom but is most certainly not fixing the source of the symptom.

keep us posted.
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Old Jun 15, 2016 | 06:25 PM
  #28  
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Here's a couple of things that may be of help.

If you use the Prestone yellow/green antifreeze, try using a black light. I found that it will fluoresce under black light. You might find an external leak that way, even stuff that's not currently leaking may show a trail.

If you have an L98, there's a U shaped hose on the front of the engine between the TPI and the front of the block. When I had a leak issue, it turned out to be that hose that was the cause of the leak. It was impossible to see because it was hidden so well and it's behind the water pump.
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Old Jul 19, 2016 | 12:26 AM
  #29  
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Originally Posted by Matt O
In the LT1 the coolant flows from the thermotat to the radiator. I assume the LT4 is the same. Seems your doing it right by bleeding the air out of the system. Are you sure your radiator is OK?
LT1 are reverse flow thermostat lets cool water to enter engine from radiator not from engine to radiator.
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Old Jul 19, 2016 | 07:25 AM
  #30  
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On my '87 L98, I fill the system by first filling the radiator, then putting the cap back on, I fill the rest via the heater hose.

I have a 160deg thermostat, and a fan controller that kicks in at 175deg. Normal running temp is about 185deg. The radiator cap has a lever to burb out any air.

One time when all was stock, the fan failed and the temp shot up to a red 260deg+ in seconds. The fan is vital to keeping things cool and you have no warning of impending doom when it fails.

I don't care if the C4 runs that hot as normal, as its little comfort when your radiator boils over and blasts glycol steam out of the expansion tank like a WW2 fighter with a radiator hit. If you want to run that hot, fit a warning light to tell you the fan has failed as your close to blowing/warping heads at that temperature and very quickly too.
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Old Jul 19, 2016 | 08:41 AM
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Old Jul 21, 2016 | 02:46 PM
  #32  
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Originally Posted by bvsmith
Hello from a new member. I joined Covette Forum to tap into your knowledge to try to solve a problem with my '96 LT4 cooling system.

I replaced the water pump, everything went fine. When I filled the system back with 50/50 DexCool, I filled at the pressure tank, and kept the bleed valve on the thermostat housing open until coolant ran out. I started the engine, and continued to add coolant until it would accept no more.

The engine overheats. I have allowed it to get to 217 degrees (180 degree thermostat), which is the limit of my comfort level. I have swapped out the thermostat, checked the old one and it seems to work fine, so does the new one.

I noticed that the upper radiator hose seems empty. This is the one that goes into the top of the thermostat housing from the top of the radiator. This hose has an upward bend, so I took it loose from its support, and pushed it down so any trapped air would flow out. I also squeezed it to force air out. I was able to get some more coolant in by doing this.

I also removed the small fill hose on the top left of the radiator to check the radiator level. The radiator is full. I can't find any more areas where air would be trapped, though.

None of the manuals for my Vette mention that it takes an act of God or sacrificing my only daughter to get the system full. Anybody have any word of wisdom?

Also, the articles I've read are contradictory about which direction the coolant flows. I am thinking it flows INTO the thermostat housing from the radiator. Is this correct?

Thanks for any help you guys can give me.

Bruce Smith
Cruising temp 180-190

Stuck in traffic i get 234 as maximum, after that, fan starts and put temp down.

When do you get 217? Lt1 cooling system is self purging anyway, if anything can hold the pressure (no fracture in tank, radiator, good conditions hoses)

A thing that you can do to get air trapped in, is to run till when you reach operating temp and open 2-3 seconds air bleed valve on t stat housing (put a rag under it in order to not soak optispark in coolant, even if for 1996 shouldn't be any problem cuase it shoul be a sealed unit)

You had to make three-time cooldown before to get out any air trapped in, and before to hit high speed

Last edited by Christi@n; Jul 21, 2016 at 02:53 PM.
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