What is it with the seals?


First, the seal should be oiled to minimize the friction created during installation.
Second, it must be centered and installed straight; not leveraged in.
Third, there should be no burrs present in the block.
Fourth, they should be installed a very little at a time, preferably with hand pressure only.
Two piece seals must:
First be oriented correctly,
Second, oiled
Third, applied with as little turing movement as possible; straight down is preferable. If changing the seal with the engine in the car, you'll need to use a shoe-horn installation gizmo to prevent cutting the seal as it's rotated into the block.
Fourth seal parting line NOT aligned with rear main cap parting line
Fifth, silicone sealant applied to the ends; both the cap and seal ends
Line bored 400 blocks call for a different two piece rear main seal (or you can use the old zip-tie method) to take up the additiional clearance.
For both types, the bolts must be cross-tightened, at little at a time, which equalizes crush.
This is how I attack the problem.
Jake








