C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Half-shaft won't come out

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Old Jun 29, 2005 | 10:13 AM
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Default Half-shaft won't come out

I am changing the u-joints in the half-shafts and the rear wheel bearings in my 89 Convertible.

The half-shaft is disconnected from the gear carrier, but will not disconnect from the wheel hub. The straps & bolts are out, but the caps will not disconnect from the hub to let me remove it. They almost seem rusted together. So far I have :
- used a pry-bar between the half-shaft end and the hub (by hand and using a hammer on the pry-bar)
- tapped on the u-joint caps with a screwdriver and hammer
- double sprayed them with WD40 last night.

Anybody have any other ideas? Is it OK to use a propane torch on the caps? I thought some heat might help break it loose.
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Old Jun 29, 2005 | 10:16 AM
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pb blaster - better than wd40 or heat/torch
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Old Jun 29, 2005 | 10:35 AM
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Just don't heat up the wheel bearing too much or the grease may burn.
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Old Jun 29, 2005 | 10:51 AM
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Originally Posted by scorp508
Just don't heat up the wheel bearing too much or the grease may burn.
Good point Scorp!!!!
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Old Jun 29, 2005 | 11:22 AM
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get a big-assed prybar in between the ujoint and the yoke. It should pop right out.

and PB Blaster ROCKS.
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Old Jun 29, 2005 | 11:48 AM
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If you can't get your shaft off... you'll have to jerk it real hard
Sorry I had to type that
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Old Jun 29, 2005 | 12:13 PM
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Uhh...Guys...You have to disconnect the dogbone and the tierod; you have to be able to pull the knuckle outwards in order to release the halfshaft. I didn't see any mention that he did that.
-Jeb
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Old Jun 29, 2005 | 12:35 PM
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I have disconnected the spring, tie-rod and strut rod (at the knuckle). The knuckle moves out fine, the half-shaft just won't disconnect. I was using a pry-bar about 30" long last night and it wouldn't budge.

Forgive me for asking the obvious, but what is 'PB Blaster'? Is it available at Auto parts stores?
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Old Jun 29, 2005 | 12:44 PM
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Originally Posted by Mark_Sheehy
I have disconnected the spring, tie-rod and strut rod (at the knuckle). The knuckle moves out fine, the half-shaft just won't disconnect. I was using a pry-bar about 30" long last night and it wouldn't budge.

Forgive me for asking the obvious, but what is 'PB Blaster'? Is it available at Auto parts stores?
Umm'kay then... Take out the drive spindle leaving the half-shaft stuck to it and beat it off once you get it out. You can drop the inside part of the half-shaft away from the diff and then pull the entire assembly out as one piece once you remove the spindle nut.
-Jeb
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Old Jun 29, 2005 | 04:16 PM
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Also be careful with heat on the U-joint caps, for that matter don't do it. Not because you'll ruin them, who cares. Once I was heating a stock U-joint cap that had that plastic inner locking ring, you have to heat it real good and it squirms right out. Well I was heating it and the cap shot out of the flange faster than a bullet and took a good chunk out of a concrete wall. It's a good thing my face wasn't in front of that cap or it probably would have killed me.

The grease inside the sealed joint must have heated up so much it was a time bomb waiting to go off. Definite lucky learning experience.
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Old Jun 29, 2005 | 04:50 PM
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Originally Posted by ALLT4
Also be careful with heat on the U-joint caps, for that matter don't do it. Not because you'll ruin them, who cares. Once I was heating a stock U-joint cap that had that plastic inner locking ring, you have to heat it real good and it squirms right out. Well I was heating it and the cap shot out of the flange faster than a bullet and took a good chunk out of a concrete wall. It's a good thing my face wasn't in front of that cap or it probably would have killed me.

The grease inside the sealed joint must have heated up so much it was a time bomb waiting to go off. Definite lucky learning experience.
WHOA! Damn good info.
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Old Jun 29, 2005 | 04:58 PM
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It was close enough to my head I always point them to the ground while heating them up. I heard the thing zing right past my ear. Imagine getting shot with a smoking hot u-joint cap in the face somewhere! Doesn't paint a pretty picture.
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Old Jun 29, 2005 | 06:53 PM
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Originally Posted by Mark_Sheehy
I have disconnected the spring, tie-rod and strut rod (at the knuckle). The knuckle moves out fine, the half-shaft just won't disconnect. I was using a pry-bar about 30" long last night and it wouldn't budge.

Forgive me for asking the obvious, but what is 'PB Blaster'? Is it available at Auto parts stores?

Did you use a BFH on the ujoint cap? Sometimes sharp force moves things.


Mike

Last edited by aboatguy; Jun 29, 2005 at 06:56 PM.
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Old Jun 29, 2005 | 06:58 PM
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Sorry I did not notice that your question was unanswered.
PB blaster is a great penetrating spray and lots of Auto Parts stores carry it.l
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Old Jun 29, 2005 | 07:09 PM
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Originally Posted by jburnett
Umm'kay then... Take out the drive spindle leaving the half-shaft stuck to it and beat it off once you get it out. You can drop the inside part of the half-shaft away from the diff and then pull the entire assembly out as one piece once you remove the spindle nut.
-Jeb


take off the 36mm nut and just pull the spindle out with the halfshaft, this will make things go a lot easier for you.
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Old Jun 29, 2005 | 08:28 PM
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I always pull the lower control arm off too. The one that makes up the miniture 4 link setup. And have your buddy pull out on the wheel from the bottom, and it will slip right out and go right in.

PB blaster is the ticket for cutting through rust.

PB blaster, Brake Cleaner, The RIght Stuff, and Anti-Seeze are amoung my favorite condiments.

I have tasted them all, and PB blaster is by far the worse.
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Old Jun 29, 2005 | 10:14 PM
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Originally Posted by ski_dwn_it
PB blaster, Brake Cleaner, The RIght Stuff, and Anti-Seeze are amoung my favorite condiments.

I have tasted them all, and PB blaster is by far the worse.
Jesse, you crack me up.
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Old Jun 30, 2005 | 08:42 AM
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Default Half Shaft removal

I'm having the same type of fun with my 89. The 3 Torx head bolts holding the rear wheel bearing to the hub appear to be #50, #55 is too big. The #50 is too small. It skips when I try to use it, and it's brand new. I checked with Camcar and measured according to the tool print and it's only a few thou smaller. According to Camcar at that point in time the Torx special had not been used yet.Do I have a bad tool or is there a special dealer purchased tool to remove them?
Gary
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Old Jun 30, 2005 | 10:01 AM
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This is a different problem, but the correct tool for the three rear knuckle to hub bolts is a T-55, Torx bit. If your bit doesn't fit inside the socket head of the bolt, one or the other may be burred, or maybe there is dirt inside the socket head of the bolt. This is not a "special" tool.

RACE ON!!!
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Old Jun 30, 2005 | 11:19 AM
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Thank you, I'll check the #55 dims and try again.
Gary
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