Expert Help Needed!!!
It doesn't have to be your egr, but I would look at it and all the plumbing to it. A broken vac line to the egr will cause it to malfunction.
99 Nassau Blue
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I have to repeat my previous question:
When the engine is first started, the ECM ignores 02 feedback until the 02 reaches about 600 degrees F. During that time, the engine will run off pre-programmed maps in the PROM. Usually the engine will run relatively well in that open loop mode.
Once the 02 reaches 600 F, and the systemgoes closed loop, the ECM begins to accept feedback from the 02 sensor and uses that feedback to determine injector duty cycle (on-time).
Other possible causes are: leaking intake manifold/runner/plenum gasket, leaking vacuum hose(s), malfunctioning or incorrectly set TPS, MAF and/or Coolant Temp sensor.
If you had a scanner that can read the data real-time as the engine is idling, like Diacom, you can monitor the activity of the sensors and zero in on the one operating out of range.
The sensors to be particularly concerned with are MAF, TPS, Coolant Temp, IAC and 02.
Just my thoughts.
Jake
I once had a hairline crack in the #3 header, upstream of the 02 sensor and it caused all sorts of idling, surging and Lean Exhaust Present SES codes. You'll need to very carefully check all exhaust pipes and gaskets for a crack or leak, especially upstream of the 02.
Since you've already spent so much time and $$ trying to track down this problem, here's what I'd do next:
I'd next cap off all the vacuum ports to the engine: those that feed the brake booster, fuel pressure regulator, cruise, hose barb located under TB, gas tank vent system, etc. to eliminate them as a possible source.
If the problem doesn't go away, I'd then check for vacuum leaks using some fluid - I simply use water from a garden hose - and flood all the areas where two parts mate. Intake to head, runners to intake, runners to plenum, EGR, injectors to intake, TB to plenum, MAF bellows/accordian, PCV hose to intake, brake booster vacuum hose/connections, etc. I once had a vacuum leak caused by one injector "O" ring that almost drove me up the wall to locate. My garden hose found it!
If the engine stumbles, and/or white smoke comes out the tail pipe(s), you've found a leak. Remember, it only takes a tiny leak to cause a problem.
If nothing shows in those checks, I'd get a real time data logger, like Diacom or a ScanTool and monitor the sensor activity as the engine idles. A data logger should show which sensor is operating out of range, but the sensor, itself, may not be bad. Instead it could be the connection to that sensor.
My approach is to check the simple/basic stuff first - simple/basic as in spend NO $$$.
Hope this helps.
Jake
Back near day one, I found my ECM wasn't doing that, so I swapped in a borrowed ECM (used my PROM) and the engine smoothed out. Bought a replacement ECM for $100 and haven't had that problem since.
Many 'F' body cars (Camaros, FireBirds, Trans Ams) use the same ECM as ours; they have a different PROM programming though.
Jake
I suggest this because of a personal experience I had when O'Reilly's had a defective tester and my module and two NEW ONES OFF THE SHELF, tested bad. AutoZone then tested mine again and it tested GOOD; problem turned out to be the coil.
If several ECMs give the same no-timing advance result, I'd suspect the wiring/connections.
Are you sure the EST wire has a good connection? Tan wire with black stripe in a weatherpak connector located near the power brake booster.
Jake
















