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engineers and math geeks - vibrational cause?

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Old Dec 6, 2005 | 02:19 PM
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Default engineers and math geeks - vibrational cause?

Allright you engineers and wanna be's - time to make that education pay off (at least for me!)

Since putting in a fidanza flywheel and new clutch into my car (86 - with ZZ4 motor and Tremek tko500) I have a vibration that appears at 3200 RPM and gets progressively worse - first time it happened I though someone had sold me flat spotted racing slicks.

Since it is RPM specific - the first thought was flywheel - but no such luck. I think that I have found the answer - but vI don't wan't to put it all back together and find out I missed.

The pressure plate turns out to need 20 grams (about 2/3 of an ounce - think 2 quarters) to balance. That seems to me to be plenty to cause the vibration - but I just wanted an edumacated verification or denial - would 20 grams lead to a noticeable vibration at 3500 RPM?

Carl Johansson
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Old Dec 6, 2005 | 02:46 PM
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Your one piece seal engine is externally balanced in the rear. Ideally, the pressure plate and disk would be neutrally balanced for interchangeability and replacement purposes. The flywheel should carry the specified amount of imbalance to match your engine. IF someone has internally, and neutral, balanced your engine, it is a different ball of wax.

RACE ON!!!
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Old Dec 6, 2005 | 02:54 PM
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Thanks - all good information - but I really need an answer to my question - will 20 grams of inbalance cause a noticable vibration at mid RPM?

Carl Johansson
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Old Dec 6, 2005 | 02:57 PM
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How did you determinethe P/P was out of ballance?
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Old Dec 6, 2005 | 03:06 PM
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Originally Posted by Carl Johansson
Allright you engineers and wanna be's - time to make that education pay off (at least for me!)

Since putting in a fidanza flywheel and new clutch into my car (86 - with ZZ4 motor and Tremek tko500) I have a vibration that appears at 3200 RPM and gets progressively worse - first time it happened I though someone had sold me flat spotted racing slicks.

Since it is RPM specific - the first thought was flywheel - but no such luck. I think that I have found the answer - but vI don't wan't to put it all back together and find out I missed.

The pressure plate turns out to need 20 grams (about 2/3 of an ounce - think 2 quarters) to balance. That seems to me to be plenty to cause the vibration - but I just wanted an edumacated verification or denial - would 20 grams lead to a noticeable vibration at 3500 RPM?

Carl Johansson

Really depends on where the extra weight sits.

heres a formula for you..


F=ma

Fbalance= mass(of imbalance)x accleration normal to the weights velocity

F due to imbalance = mass x v^2/r

F due to imbalance = mass x (omega*r)^2/r


F due to imbalance = mass x (omega*r)^2/r

v=omega*r so really

F due to imbalance = mass x r omega^2

omega * (2pi Rev per sec/ radians per second) * 60 RPM/ Rev per sec


F due to imbalance = mass x r*RPM*2pi*60

so if you got 20 grams located about 6 inches from from center at 3200 RPM you basically have

.020*.15*3200*2*pi*60= 3617.28newtons

which is around 800 lb-force at any instant.

They are probally balanced quite a bit closer to the flywheels center than that.
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Old Dec 6, 2005 | 03:07 PM
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Originally Posted by Carl Johansson
Thanks - all good information - but I really need an answer to my question - will 20 grams of inbalance cause a noticable vibration at mid RPM?

Carl Johansson

yes
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Old Dec 6, 2005 | 03:15 PM
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absolutely, and the vibrations will get worse exponentially, as stated above, the farther the missing weight is placed from the center of rotation.
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Old Dec 6, 2005 | 04:49 PM
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Originally Posted by FD2BLK
How did you determinethe P/P was out of ballance?
Had the machine shop attach it to a known zero balance flywheel and spun it!

Carl Johansson
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Old Dec 6, 2005 | 04:50 PM
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Thanks for confirming my suspicions guys - I hope this fixes the problem - gotta get back out on the road tracks again!

Carl Johansson
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Old Dec 6, 2005 | 06:01 PM
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Originally Posted by Carl Johansson
The pressure plate turns out to need 20 grams (about 2/3 of an ounce
- think 2 quarters) to balance.
What's the story on the pressure plate.

I gather it has seen service now with you but was it new before you
used it? I would normally expect that the PP would be neutral or
close to it.

.
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Old Dec 6, 2005 | 06:43 PM
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Originally Posted by Alvin
Really depends on where the extra weight sits.

heres a formula for you..


F=ma

Fbalance= mass(of imbalance)x accleration normal to the weights velocity

F due to imbalance = mass x v^2/r

F due to imbalance = mass x (omega*r)^2/r


F due to imbalance = mass x (omega*r)^2/r

v=omega*r so really

F due to imbalance = mass x r omega^2

omega * (2pi Rev per sec/ radians per second) * 60 RPM/ Rev per sec


F due to imbalance = mass x r*RPM*2pi*60

so if you got 20 grams located about 6 inches from from center at 3200 RPM you basically have

.020*.15*3200*2*pi*60= 3617.28newtons

which is around 800 lb-force at any instant.

They are probally balanced quite a bit closer to the flywheels center than that.

Yeah, Jimmy Neutron!
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Old Dec 7, 2005 | 09:37 AM
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Originally Posted by Slalom4me
What's the story on the pressure plate.

I gather it has seen service now with you but was it new before you
used it? I would normally expect that the PP would be neutral or
close to it.

.
Well acording to Carolina clutch - who sold me the part - and also according to Fidanza who provided the flywheel - pressure plates are notorious for being manufactured out of tolerance. It was new when I bought it - and it was out of balance from the manufacturer!

Thats why both Carolina and Fidanza recomend spinning the flywheel and PP together before you install em - slight flub up by my mechanic - he assumed I was getting him good parts!

Carl Johansson

Last edited by Carl Johansson; Dec 7, 2005 at 09:38 AM. Reason: add more info
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Old Dec 8, 2005 | 10:30 AM
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Originally Posted by Brimis
Yeah, Jimmy Neutron!

What?? Its just f=ma..

you can write a book on the differnt things you can solve with F=ma.. one of my favorite things is showing how the weight of a car means absoulutely nothing on how much g's you can pull with it nor does it mean anything on when it will tip over.
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