1.6 rocker and spring change...
Here is a picture of my passenger side head... does this look really dirty to anyone else??
I know that we've gone over some of this before, but I want to be sure before I start taking things apart.
I know how to remove the rockers.. just undo the nuts, and take them off, then take off the studs. But how do I get the springs off? I know I need a spring compressor to compress the spring down while I take of the spring cap, but how do I do that? I can't tell just by looking at it in that picture. I take the cap off and the spring should be free then, or what? All I need to do is just swap the springs, or is there anything else I need to do replace with the springs?
Sorry for mentioning this so many times on the forum, but as you can tell, I've never done this, so I want to be sure I do it right and don't end up having to take a head off... :eek: Though if it comes to that.. it's port and polish time. :D :D
[Modified by Glock'94, 3:19 PM 8/19/2001]
[Modified by Glock'94, 4:48 PM 8/19/2001]
With 103k miles my valve train just had a slight brownish tinge indicative of slight varnish build up. You have severe sludge build up maybe due to infrequent oil changes or very low temps. Possibly the prior owner didn't use correct oil or didn't change it frequently enough.
When I recently did the ProMagnum 1.6 rollers I yielded to the Forum advice and did the springs too. When doing springs you will need new O-ring seals for the tops of the valve stems, possibly bottom oil seals that fit over the valve guides, and maybe a shim set (Comp Cams has a nice variety pack) to assure consistent and correct installed height.
You can get a spring compressor at Sears that fits under two lower spring coils and compresses the retainer. You will likely have to tap each retainer to loosen the keepers (I put a small socket on an extension over the valve stem onto the retainer and rapped on the extension several times). A magnetic wand (Sears) is quite handy for extracting the keepers. I suggest you get a set of vernier callipers (Sears has em) to measure installed spring height.
A jar of Comp Cams light assembly lube is needed for the tips of the valve stems, the rocker pockets, the pushrod tips (if new pushrods), and the rocker fulcrums and tips (if not rollers).
To avoid a potential PITA situation (valve dropped) I would manually rotate each piston to TDC (use a screwdriver in to spark plug hole as an indicator) before removing the valve springs. And put the parts into labeled zip-locks as you remove and clean them, just in case.
You will need lots of carb cleaner and/or laquer thinner to clean up that sludge.
And don't foreget to check for coil bind with the new rockers.
When you are working with those keepers, place towls around the heads and block the lifter and oil return holes in case any of them take flight (don't ask).
If you like to rev high and are increasing breathing up top you might consider Ti retainers with 10deg keepers and a little more seat pressure (less installed height). Also the 10 deg keepers and retainers have larger inside dia than stock so you can install the upper oil seals before compressing the springs (mine disintegrated as I removed the old springs); otherwise you will need to compress the spring, install the O-ring seal and then the keeper.
This job was a real learning curve for me but glad I did it. Good luck on the project.
I know the previous owner used Castrol GTX synthetic, but i'm not sure about the owner before that. I would hope they used the correct oil. I did do some cleaning around there while I had the valve cover off.
Is it OK to just spray carb cleaner aroud there to clean all that stuff off? All I used was a screw driver and paper towels and I was able to get quite a bit of the sludge out. Doesn't look anything like new though.
What is coil bind?
[Modified by Glock'94, 5:12 PM 8/19/2001]
With the pushrod at full extension and the valve fully open the valve spring will be compressed to the max for your setup. Then measure the gap between spring coils. It should be at least 0.10" to assure clearance when hot and in motion.
The springs come with a spec on coil bind and installed height, you will measure installed height and can calculate valve lift with the new rockers from the cam lift or from the stock valve lift with 1.5 rockers. From there you can calculate how much clearance to expect between coils at full lift. It's still a good idea to do the measurement to be sure.
You could use nearly any solvent that will remove the sludge and varnish since you will replace the oil seals and rockers. I would avoid (or minimize) getting it into the engine though. A little shouldn't hurt since you will change oil and filter after the 1/2 hr break-in period. It'll be a lot easier to clean up with the rockers and valve springs removed too.
pushrods and possibly even break lifters....so it's better to be safe than sorry..
definitely change all the valve stem seals with that kind of mileage.
i will try to send you an e-mail with some pic's of what the keepers look like with the valvespring depressed.
i'm not sure if you're existing retainers will work with the LT-4 springs..you might want to check into that.
in my opinion this is not a job for someone with no mechanical experience...i sure hope you have someone you can rely on to give you a little guidance...and help in the valve adjustments ( the easier part )...
oh well...i've got some pic's to take and send... :smash:





Also, with the Rockers you are talking of, MAKE sure you get a LT4 Knock Module. The LT-4 Roller Rockers (the ones you have are OEM LT-4 Non adjustables like mine, not the Crane Gold/LT-4 Hot Cam Rockers) caused false knock (8 degrees) in my 93. I had to have it programmedout, but the LT-4 Knock Module will fix that. Steve
The Best of Corvette for Corvette Enthusiasts


I think this sludge explains the low oil pressure and the little bit of blue smoke that used to come out of the exhaust when i started it up after sitting a few days (hasn't done it in a while). Clogged oil drain holes around the lifter area probably explains the noise that I hear sometimes which sounds like the lifters slapping around a little bit of oil.
I'm still wondering if there is an oil additive that would help eat away at this stuff. I would think there would be something that would run in the engine for a few hundred miles and then you change the oil to clean all the gunk up and then change it again after it rinses out all that cleaner. Any ideas on this??
And I guess what I'm basically asking is what you guys think I myself should do to get some of that cleaned up without having to pull the heads and everything... just to hold me over until rebuild. I would prefer to not have to pull the intake off, but if it comes to that, I certainly have the ability, though it will take some time.
[Modified by Glock'94, 6:56 PM 8/19/2001]


I just installed the LT4 valve train in my new L98. You're need (should use) the following pieces with those springs.
10212809 Spring Shim
12495492 Spring Cap
12495503 Spring Keys
These are all light weight components that go with the LT4 springs.


this is not good :(
How much should a good port and polish job cost, like $200-400?? If it's around that, i wouldn't mind doing it at the same time as taking off the heads, but I really don't look forward to doing that... at least right now.. I'd wait until it gets cooler to do any of this. It's been working fine for the past 4 months, so I see no need to do this ASAP.
[Modified by Glock'94, 7:45 PM 8/19/2001]
well if there's that much sludge...it could be around the oil pick up screen, thus causing lower oil pressure, it could also be that the main bearings are a little loose...130,000 miles and it looks like the engine wasn't really taken care of...the clogged oil drain holes in the heads will cause the oil to leak into the combustion chamber because it will lay over the valve guides....and i'm sure you seals are shot...this would account for the puff of blue smoke when you start it up.
I'm still wondering if there is an oil additive that would help eat away at this stuff. I would think there would be something that would run in the engine for a few hundred miles and then you change the oil to clean all the gunk up and then change it again after it rinses out all that cleaner. Any ideas on this??
my idea would be to leave it alone if your not going to take it apart and clean it right, the crap will get into the oil pan and definitely into the oil pick up screen and worsen the already low oil pressure
and as far as pulling the heads....i'd think twice with that mileage....the last thing you want to do is get the compression ratio up with the old rings in there....remember it looks very much like that engine wasn't taken care of and has seen better days, doing a valve job and milling the heads streight will boost the compression if even slightly it could cause a problem. if you were gonna go that far....you may as well do a rebuild......
just my opinion.....and we all know what that means....by the way curtis...you've got mail
:D
just my opinion.....and we all know what that means....by the way curtis...you've got mail
:D




