C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

94 LT1-Serpentine belt problems

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Old Jul 25, 2006 | 09:45 AM
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Default 94 LT1-Serpentine belt problems

The problem is that none that I have bought in any parts stores (NAPA, Advance, Autozone, etc.) fit. I have the proper tensioner tool and the old belt slips right off, as of course it is stretched a little anyway. But I have tried belts from all the major parts stores and none, I repeat none will fit, they all seem to be .5-1" too short and it is absolutely impossible to get the new belt over the alternator pulley. The tensioner is fully released each time I have tried, and I have even improvised a rig to "prestretch" a belt but even that isn't enough.

Is it possible that there were different belts for different VINs? What is the secret to getting these %^*&%&*$ belts on anyway? What I am missing here?

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Old Jul 25, 2006 | 10:20 AM
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What year? Are you using all stock equipment? Are you using all stock pulleys?

What is the measurement of the belt? Other's with your year will be able to tell you if its right or not.
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Old Jul 25, 2006 | 10:24 AM
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I got mine (for an LT4) at Car Quest, labelled as the store brand but made by Gates. It went on pretty easy once I used a suitable tool on the tensioner (the first one I bought didn't allow enough travel before I ran into the coolant hose).

One of the hints I read was to avoid saving the alternator pully for last because it is hard to stretch the belt over the lip on the edge of the pulley. Try fitting it over the tensioner pulley last, as it is smooth and does not have that lip.

Last edited by jrp; Jul 25, 2006 at 10:29 AM.
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Old Jul 25, 2006 | 10:53 AM
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All stock, I'll have to get the belt measurement when I get home later.
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Old Jul 25, 2006 | 10:54 AM
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Great tip, I'll try that.
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Old Jul 25, 2006 | 11:18 AM
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If you can't get an aftermarket belt to fit, consider trying an OEM belt.

Be well,

SJW
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Old Jul 25, 2006 | 12:56 PM
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The belts are made to be a little shorter, but if you put the bottom half on and still cannot get it atleast started on the compressor, then it is to small. I got mine at autozone and it works fine, you have the same belt as I do.
Somebody will correct me if I am wrong, but as I remember. Serpentine belts will stretch over an inch during it's lifetime.
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Old Jul 25, 2006 | 12:59 PM
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it can be a bit of a pain, yes. i got mine from autozone (store brand) it it fits perfectly. took some knoodling but fit.
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Old Jul 25, 2006 | 02:50 PM
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When I changed mine a year ago, I also thought I had a "too short" belt. What I finally figured out was that even though I was releasing the tensioner by pushing the tool/bar all the way towards the passenger side as far as it would go, it would get to the radiator hose and that was it, no farther. I thought that was far enough, but the hose seemed too short So I bent the tool/bar a little so I could start releasing the tensioner at a lower angle and by the time it got all the way over to the radiator hose, the tensioner definitely was fully released. The same hose that I thought was too short slipped on...not easily, but it definitely fit.

Long story short, you really have to crank on the tensioner pully, and the only way to do that is to start lower on the crank because you can only go so far until you run out of room on the passenger side.

I'm not sure I can even understand what I just wrote
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Old Jul 25, 2006 | 03:05 PM
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I like that last explan by 94controller, such modesty!!!!

Push comes to shove, (pun intended to lighten it up a bit) you might try a factory belt from one of the dealers listed here as vendors. Or others listed in various threads.
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Old Jul 26, 2006 | 12:46 AM
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Originally Posted by grayml
The problem is that none that I have bought in any parts stores (NAPA, Advance, Autozone, etc.) fit. I have the proper tensioner tool and the old belt slips right off, as of course it is stretched a little anyway. But I have tried belts from all the major parts stores and none, I repeat none will fit, they all seem to be .5-1" too short and it is absolutely impossible to get the new belt over the alternator pulley. The tensioner is fully released each time I have tried, and I have even improvised a rig to "prestretch" a belt but even that isn't enough.

Is it possible that there were different belts for different VINs? What is the secret to getting these %^*&%&*$ belts on anyway? What I am missing here?
As others have said, your old one was easy to get off because it has stretched, and you also need to make sure that you're turning the tensioner fully.

Even with it turned fully, a new belt is a tight fit.
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Old Jul 26, 2006 | 02:23 AM
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Finally got my drive belt from the last detail after having trouble with the local part stores. The guys here just couldn't find the double sided grooved belt. Tld sent it in 3 days.

http://tld-corvette.com
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