88 Intermittant Hard Start (again)
yesterday, i had a difficult time starting the 88 vette. it cranked fine but, no start. i could not dig out a fp gauge as i was going to church services. however, i have had this problem some time before. (the car was stone cold).
the car would crank over as normal but, no start. the fuel filter has been replaced a little while ago as were the plugs, cap , rotor, ignition module, coil, fp relay, and fuel pump a week ago. oil has been changed, gas in the tank, recent seafoam application, tps is set ok, tb appears clean, timing at 7*.
i was limited with the time i had. i reached and felt the fp relay click when i turned the key and checked it's connections, both were ok (*see addition comments below). when i had the pump assembly out, i check all the connections for rust, etc, and that was fine also.
i started to drag the battery down a bit so, i put on a 200 amp starter/charger unit and after a few revolutions, the car started up w/o incident. when this happened months ago, i was able to get a fp gauge on the rail and it read ZERO. in any case, i have to fool the ecm into thinking that the car is flooded by holding the gas pedal to the floor even when i have fuel pressure for a "faster start". i have swapped out the ecm with no differences (no vac leaks either).
it seems that when i whack the car with additional high current, she will start. i am unsure where to check next as this sounds more like a bad connection then a bad part although, i will NOT rule out a bad part. it is like the additional current is "making" the bad connection. i also had checked for broken/frayed, loose, etc, wires and found none. all accessible connections are clean and shiny.
i am aware of the cold start injector (9th) in my car and have no idea if it is working properly, or at all. i am aware that the fp relay gets energized for 2 seconds to prime the fuel rail which, i can hear and feel the relay "kick in" and as far as last time (months ago) goes, there was NO priming of the fuel rail and car wouldn't start until i whacked it with the additional current (as above).
two weeks ago, when my fp failed, i routinely checked all the fuses and all were fine. this car from "day-1" has never started on the first revolution. i have done the injector leak down test ands it is w/in limits.
could there be a faulty check valve somewhere in the fuel system sticking open/closed and not allowing the fuel to get to the rail or to build pressure in the rail?
each time regardless if the key turning is 5 seconds apart, i turn the key, should the fp relay click to prime the pump for 2 seconds? if so, mine didn't do this "each time" as there appears to be a bit of a delay for the fp relay to "re-click", if that makes sense. i too am also aware the the oil pressure switch takes over at 4lbs.
this is a long post but, it is meant to puke up as much relevant info for a more thorough diagnosis. any help or thoughts would be appreciated.
Last edited by Da Mail Man; Aug 14, 2006 at 08:28 AM.
i also realize as stated in my post, that the flooring the pedal during cranking is to fool the ecm into flood mode and adding more air, less fuel to the fuel mixture for start.
however, that doesn't address the apparent "no pressure at the rail" issue either, or that i have had to put on a starter/charger and then crank to get the car to fire. the car cranks relatively at the same speed with and w/o the charger connected but, when the car acts like this, only seems to start with the added "boost" so-to-speak".
the injectors may have something to do with "hard start" but, with no fuel on the rail, it doesn't matter...yet. (have not ohm-ed" the injectors yet).
i have never heard the pump "energize" and have on occasion attached a fuel pressure gauge on the rail and turned the key to "on" and there is 35-40+ lbs fuel pressure and i can hear and feel the fp relay click.
one question that was not addressed was; each and every time i turn the key to "on", should the fp relay energize (each and every time?) regardless if i turn the key on once a second?. has anyone actually tried this to see if it happens or is there a delay between each or every few key turns?
Second, I thought the fuel pressure problem was fixed with the new fuel pump on your past problem. Are you saying you're not getting fuel pressure at the rail now when the key is turned to the ON position?
There are a few things that would cause an engine to start easier with a jump, so to speak...but it sounds like the engine turns over at the same rate with or without a jump...is that correct.
Second, I thought the fuel pressure problem was fixed with the new fuel pump on your past problem. Are you saying you're not getting fuel pressure at the rail now when the key is turned to the ON position?
There are a few things that would cause an engine to start easier with a jump, so to speak...but it sounds like the engine turns over at the same rate with or without a jump...is that correct.
. ok, that answers the question about the fp relay and how frequent it kicks in with the key turns...THANKS!........yes, engine cranks about the same speed with and w/o the jump.
......yes, the past pressure problem was fixed with the new pump (surprised you remember that!) when i had barely 15lbs with the old pump. however, the same problem intermittancy with the old pump (before it crapped out) and now with the new pump still ocassionally poping up like it did the other day. i have fuel pressure at the rail but, ocassionally, I DO NOT. when this happens, it will start and will have pressure on the rail with the starter-charger on the battery. this is the most perplexing part! i believe that i can go outside right now and turn the key and will have pressure, but as i stated above and though infrequent, not always.

in the past when i have had a fuel pressure gauge on the rail, the turn of the key to "on" yielded an instantaneous 35-40+ lbs on the rail pressure.
but, the problem is that what i experienced yesterday, occasionally pops up with ZERO pressure on the rail.
with the new pump, clean electrical connections, new fp relay and connections and filter, and no damaged lines,this should not be happening even intermittently.
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i have checked all the associated wiring and connectors i can get to to the fuel pump and i don't see anything remarkable. **do ya think it could be a crappy ground at the plate that covers the "tank entrance"? if so, would loosening the ground and cleaning it involve anything special?...what i mean is, if i loosened the ground, would a screw/nut fall into the tank even though i am not removing the plate?
....yes, on the voltage spike. it's like a bad connection and the extra current applied will "make" the connection to "rock and roll".
.....i agree that the mere energizing of the fp relay does not stipulate fuel pump activity.
.....yes, i gratefully appreciate the help!
......now ya lost me? uh, how did i surprise anyone last time?....
......yea, i was surprised too about the weak pump!...but, that is what it was.....
One other thing, when you replaced the pump, and it seems to me you only replaced the motor..did it include a new check valve and pulsator?
One other thing, when you replaced the pump, and it seems to me you only replaced the motor..did it include a new check valve and pulsator?
Last edited by Da Mail Man; Aug 14, 2006 at 09:50 PM.












