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I am changing my factory 2.59 gears in my '93 to a set of 3.75's I have all of the install kit except a seal and the crush sleeve, according to the dealer they don't offer a crush sleeve for the 2.59 ratio only the 3.45 ratio. will that one work
The crush sleeve is not associated with any particular gear ratio. The sleeve provides an accurate way to set the preload force on the pinion bearing which is the same for all gear ratios. Use the dealer crush sleeve.
The crush sleeve is not associated with any particular gear ratio. The sleeve provides an accurate way to set the preload force on the pinion bearing which is the same for all gear ratios. Use the dealer crush sleeve.
both gear ratio's have the same pinion shaft diameter , this is where the cruch sleeve is installed.
I am changing my factory 2.59 gears in my '93 to a set of 3.75's I have all of the install kit except a seal and the crush sleeve, according to the dealer they don't offer a crush sleeve for the 2.59 ratio only the 3.45 ratio. will that one work
Dana 36's do not use crush sleeves.
Ratach sells the right size preload shims. Crush sleeves are garbage because you can't tighten the nut to the propper torque value. If you want a copy of the diagram out of the service manual I can post that page.
Ratach sells the right size preload shims. Crush sleeves are garbage because you can't tighten the nut to the propper torque value. If you want a copy of the diagram out of the service manual I can post that page.
Ratach sells the right size preload shims. Crush sleeves are garbage because you can't tighten the nut to the propper torque value. If you want a copy of the diagram out of the service manual I can post that page.
thanks, looking at the service manual it does not show a crush sleeve for a dana 36 or a dana 44. just 3 preload shims. maybe Ratech just has their terminology wrong. page 4B-2 in the FSM
thanks, looking at the service manual it does not show a crush sleeve for a dana 36 or a dana 44. just 3 preload shims. maybe Ratech just has their terminology wrong. page 4B-2 in the FSM
Probably. Either way, the little shims in the above picture Desert1957 posted are the preload shims. Took me about 6 tries to find the right combination to get my preload where I wanted it. (25-35 inch lbs).
I'm not 100% happy with my carrier preload. My advice to you is to measure how much shims you have on each side, and make sure the TOTAL THICKNESS gets put back when you are done. My rear was rebuilt once before me, and I think they omitted a shim to get the carrier in/out easier rather than using a spreader. I added about .010" but it still doesn't feel as "tight" as I think it should be. I wish there was a spec for rotational drag w/ the carrier in place. The way the FSM calculates preload and backlash is by using special carrier bearings called "master bearings".
I made a spreader rather than bought one, here is a picture:
I think that is Summits info (not Ratech's) and in this case, I'm sure it is in error. You could contact Ratech.
Originally Posted by gator79
Chevy list one for the 3.45 ratio, is the 3.45 a different carrier?
Yes. The 2.59 ratio was only available in the Dana 36, in C4s. The 3.45 ratio was not available in the Dana 36. The 3.45 was available in the D44 and the 2.59 was not. Therefore the dealer is telling you about a D44 sleeve and not a D36 part. Even in the D44, a crush sleeve was only used in later years.
Once I got mine together I found GM discontinued the stupid color coded snap rings for yoke end play, I ordered them from Ikerd's at $48 shipped.
You'll more than likely have to move the carrier over enough to justify changing them out.
The only thing I didn't like about the ratech kit was the ring gear bolts. They didn't have washers. They looked cheesier than what I took out.
I measured backlash with the OLD bearings + new richmond gears. It was .012". The carrier didn't fit in my press, so I had to cut a slot in each bearing and split them off. Thats a pita!
When I took the carrier out it had:
LEFT: .049"
RIGHT: .040"
I then reassembled with:
LEFT: .054" +5
RIGHT: .042" +2
Which moved the carrier over a hair, and added a little bit of preload to the carrier bearings. (I didnt feel they were loaded enough).
I ended up with a .010" backlash which was dead on with what richmond wants (the thud feels a a bit much, but I checked it in 6 spots) and the pattern looks just wonderful.