C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

crush sleeve question

Thread Tools
 
Search this Thread
 
Old Feb 22, 2007 | 11:25 PM
  #1  
gator79's Avatar
gator79
Thread Starter
Safety Car
15 Year Member
 
Joined: May 2005
Posts: 4,176
Likes: 7
From: Jennings LA
Default crush sleeve question

I am changing my factory 2.59 gears in my '93 to a set of 3.75's I have all of the install kit except a seal and the crush sleeve, according to the dealer they don't offer a crush sleeve for the 2.59 ratio only the 3.45 ratio. will that one work
Reply
Old Feb 23, 2007 | 12:01 AM
  #2  
jfb's Avatar
jfb
Team Owner
20 Year Member
 
Joined: Mar 2001
Posts: 54,124
Likes: 30
From: Cincinnati, Oh USA
Default

The crush sleeve is not associated with any particular gear ratio. The sleeve provides an accurate way to set the preload force on the pinion bearing which is the same for all gear ratios. Use the dealer crush sleeve.
Reply
Old Feb 23, 2007 | 05:56 AM
  #3  
Desert1957's Avatar
Desert1957
Racer
 
Joined: Sep 2005
Posts: 271
Likes: 0
From: New Freedom PA
Default Crush sleeve

Originally Posted by jfb
The crush sleeve is not associated with any particular gear ratio. The sleeve provides an accurate way to set the preload force on the pinion bearing which is the same for all gear ratios. Use the dealer crush sleeve.


both gear ratio's have the same pinion shaft diameter , this is where the cruch sleeve is installed.

Desert
Reply
Old Feb 23, 2007 | 06:49 AM
  #4  
anesthes's Avatar
anesthes
Safety Car
Supporting Lifetime
20 Year Member
All Eyes On Me
Photogenic
Photoriffic
 
Joined: May 2006
Posts: 4,290
Likes: 140
From: Salem NH
Default

Originally Posted by gator79
I am changing my factory 2.59 gears in my '93 to a set of 3.75's I have all of the install kit except a seal and the crush sleeve, according to the dealer they don't offer a crush sleeve for the 2.59 ratio only the 3.45 ratio. will that one work
Dana 36's do not use crush sleeves.

Ratach sells the right size preload shims. Crush sleeves are garbage because you can't tighten the nut to the propper torque value. If you want a copy of the diagram out of the service manual I can post that page.

I just rebuilt my dana 2 days ago.

-- Joe
Reply
Old Feb 23, 2007 | 07:10 AM
  #5  
gator79's Avatar
gator79
Thread Starter
Safety Car
15 Year Member
 
Joined: May 2005
Posts: 4,176
Likes: 7
From: Jennings LA
Default

Originally Posted by anesthes
Dana 36's do not use crush sleeves.

Ratach sells the right size preload shims. Crush sleeves are garbage because you can't tighten the nut to the propper torque value. If you want a copy of the diagram out of the service manual I can post that page.

I just rebuilt my dana 2 days ago.

-- Joe

I did not see a crush sleeve in the service manual, this is what confused me, Ratech has one in their install kit for a Dana 36 here is the kit http://store.summitracing.com/partde...?part=RAT-342K

Chevy list one for the 3.45 ratio, is the 3.45 a different carrier?
Reply
Old Feb 23, 2007 | 07:20 AM
  #6  
Desert1957's Avatar
Desert1957
Racer
 
Joined: Sep 2005
Posts: 271
Likes: 0
From: New Freedom PA
Default shims shown in installation kit

Originally Posted by anesthes
Dana 36's do not use crush sleeves.

Ratach sells the right size preload shims. Crush sleeves are garbage because you can't tighten the nut to the propper torque value. If you want a copy of the diagram out of the service manual I can post that page.

I just rebuilt my dana 2 days ago.

-- Joe
here it is



Desert
Reply
Old Feb 23, 2007 | 07:29 AM
  #7  
gator79's Avatar
gator79
Thread Starter
Safety Car
15 Year Member
 
Joined: May 2005
Posts: 4,176
Likes: 7
From: Jennings LA
Default

thanks, looking at the service manual it does not show a crush sleeve for a dana 36 or a dana 44. just 3 preload shims. maybe Ratech just has their terminology wrong. page 4B-2 in the FSM
Reply
Old Feb 23, 2007 | 07:59 AM
  #8  
anesthes's Avatar
anesthes
Safety Car
Supporting Lifetime
20 Year Member
All Eyes On Me
Photogenic
Photoriffic
 
Joined: May 2006
Posts: 4,290
Likes: 140
From: Salem NH
Default

Originally Posted by gator79
thanks, looking at the service manual it does not show a crush sleeve for a dana 36 or a dana 44. just 3 preload shims. maybe Ratech just has their terminology wrong. page 4B-2 in the FSM
Probably. Either way, the little shims in the above picture Desert1957 posted are the preload shims. Took me about 6 tries to find the right combination to get my preload where I wanted it. (25-35 inch lbs).

I'm not 100% happy with my carrier preload. My advice to you is to measure how much shims you have on each side, and make sure the TOTAL THICKNESS gets put back when you are done. My rear was rebuilt once before me, and I think they omitted a shim to get the carrier in/out easier rather than using a spreader. I added about .010" but it still doesn't feel as "tight" as I think it should be. I wish there was a spec for rotational drag w/ the carrier in place. The way the FSM calculates preload and backlash is by using special carrier bearings called "master bearings".

I made a spreader rather than bought one, here is a picture:

http://members.cisdi.com/~anesthes/d...g-spreader.jpg

-- Joe
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-1

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-2

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-3

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
story-4

Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

 Joe Kucinski
story-5

Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

 Verdad Gallardo
story-6

Top 10 Corvettes Coming to Mecum Indy 2026!

 Brett Foote
story-7

Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

 Michael S. Palmer
story-8

10 Revolutionary 'Corvette Firsts' Most People Don't Know

 Joe Kucinski
story-9

5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

 Michael S. Palmer
Old Feb 23, 2007 | 12:01 PM
  #9  
C4Techie's Avatar
C4Techie
Racer
 
Joined: May 2006
Posts: 293
Likes: 0
Default

Originally Posted by gator79
I did not see a crush sleeve in the service manual, this is what confused me, Ratech has one in their install kit for a Dana 36 here is the kit http://store.summitracing.com/partde...?part=RAT-342K
I think that is Summits info (not Ratech's) and in this case, I'm sure it is in error. You could contact Ratech.

Originally Posted by gator79
Chevy list one for the 3.45 ratio, is the 3.45 a different carrier?
Yes. The 2.59 ratio was only available in the Dana 36, in C4s. The 3.45 ratio was not available in the Dana 36. The 3.45 was available in the D44 and the 2.59 was not. Therefore the dealer is telling you about a D44 sleeve and not a D36 part. Even in the D44, a crush sleeve was only used in later years.
Reply
Old Feb 23, 2007 | 12:43 PM
  #10  
anesthes's Avatar
anesthes
Safety Car
Supporting Lifetime
20 Year Member
All Eyes On Me
Photogenic
Photoriffic
 
Joined: May 2006
Posts: 4,290
Likes: 140
From: Salem NH
Default

Once I got mine together I found GM discontinued the stupid color coded snap rings for yoke end play, I ordered them from Ikerd's at $48 shipped.

You'll more than likely have to move the carrier over enough to justify changing them out.

The only thing I didn't like about the ratech kit was the ring gear bolts. They didn't have washers. They looked cheesier than what I took out.

I measured backlash with the OLD bearings + new richmond gears. It was .012". The carrier didn't fit in my press, so I had to cut a slot in each bearing and split them off. Thats a pita!

When I took the carrier out it had:

LEFT: .049"
RIGHT: .040"

I then reassembled with:

LEFT: .054" +5
RIGHT: .042" +2

Which moved the carrier over a hair, and added a little bit of preload to the carrier bearings. (I didnt feel they were loaded enough).

I ended up with a .010" backlash which was dead on with what richmond wants (the thud feels a a bit much, but I checked it in 6 spots) and the pattern looks just wonderful.

Good luck!


-- Joe
Reply
Old Feb 25, 2007 | 01:54 PM
  #11  
Desert1957's Avatar
Desert1957
Racer
 
Joined: Sep 2005
Posts: 271
Likes: 0
From: New Freedom PA
Default

Reply

Get notified of new replies

To crush sleeve question





All times are GMT -4. The time now is 02:37 AM.

story-0
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-1
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-2
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-3
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE
story-4
Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

Slideshow: Ranking the top 10 Corvette engines by torque output.

By Joe Kucinski | 2026-05-05 11:58:09


VIEW MORE
story-5
Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

Slideshow: A Corvette pace car nearly matching IndyCar speeds sounds exaggerated, until you look at the numbers.

By Verdad Gallardo | 2026-05-04 20:03:36


VIEW MORE
story-6
Top 10 Corvettes Coming to Mecum Indy 2026!

Among a rather large group of them.

By Brett Foote | 2026-05-04 13:56:44


VIEW MORE
story-7
Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

Slideshow: the top 10 things Corvette owners want in the C9 Corvette

By Michael S. Palmer | 2026-04-30 12:41:15


VIEW MORE
story-8
10 Revolutionary 'Corvette Firsts' Most People Don't Know

Slideshow: 10 Important Corvette 'firsts' that every fan should know.

By Joe Kucinski | 2026-04-29 17:02:16


VIEW MORE
story-9
5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

Slideshow: Should you buy a 2020-2026 Corvette or wait for 2027?

By Michael S. Palmer | 2026-04-22 10:08:58


VIEW MORE