C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

hooker header install --and y pipe

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Old Mar 3, 2007 | 05:06 PM
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sick-punk
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From: sidney ohio
Default hooker header install --and y pipe

so im going to install lt headers today on my 86...

Q1---do i use the stock manifold bolts to attach the lt headers.

Q2---in what order do i torque them down and how much torque is needed

Q3---im useing percys deadsoft amuminum header gaskets do i need to put any rtv on them

Q4--- is there anything i will have to adjust to install


thx to all in advance
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Old Mar 3, 2007 | 06:32 PM
  #2  
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86PACER
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From: Santa Maria CA
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Originally Posted by sick-punk
Q1---do i use the stock manifold bolts to attach the lt headers.
New ones come with new bolts in the box. I assume yours are used. Stock bolts are too long unless your Hookers have the provided sleeves welded on the flanges to space them out like the factory ones already have. If not, stock bolts are too long. Get shorter ones. Parts stores carry them.

Originally Posted by sick-punk
Q2---in what order do i torque them down and how much torque is needed
Just snug. Go by feel. Re snug each one after a few heat cycles for the next few days untill they remain snug. The collector ones too.

Originally Posted by sick-punk
Q3---im useing percys deadsoft amuminum header gaskets do i need to put any rtv on them
No. But use anti-seize compound on all exhaust fastners. Use dead soft on the collectors too.

Originally Posted by sick-punk
Q4--- is there anything i will have to adjust to install
Which y pipe are you using? If your car is an auto, and you are using Hooker's matching y pipe, it's going to hit the corner of your trans pan on the passanger side. This will require the corner section to be cut out and a new section with the correct bend welded in. You'll never get a flush seal at the collectors like this. If you have a manual car, you're ok and have nothing to worry about.

You'll also need to do someting for the rear AC compressor brace. I bought a sleeve at the hardware store. I painted it with black rustoleum after this pic was taken:



The rear alternator brace will need someting as well. This is TA's car:



I've been running with no rear alt brace for years and nothing has happened.


TIP: Remove the front diagonal frame brace on passanger side if you want to make it easier on yourself to get the passenger header in. Re-install the brace with header in place but no bolted to the head yet. If you don't the header will block access to the upper rear brace bolt you see below after you bolt it to the head. This pic explains. I also had to notch the green area for clearance.

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Old Mar 3, 2007 | 06:37 PM
  #3  
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86PACER
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The last header bolt on passenger side is going to be a bitch. The way I get to that one is like this:

1/4" drive ratchet with swivel joint and small hands. Come in from the top. It's easier if you headers have spaced out flanges like the factory ones.


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Old Mar 3, 2007 | 06:45 PM
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From: sidney ohio
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great info and pics thx
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Old Mar 5, 2007 | 12:10 PM
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Q1 - use header bolts.

Q2 - tighten them from the center outward. After the car warms up and you drive a little, you'll probably have to re-tighten them

Q3 - I don't think you can go wrong with Hi temp RTV, although you probably won't need it

Q4 - just don't forget to re check those bolts after a while.

Good luck
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