C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Checking for correct belt tension?

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Old Jul 28, 2007 | 07:14 PM
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Default Checking for correct belt tension?

I'm trying to figure out why I've gone through two AC clutches in 800 miles. One of the suggestions was that the belt tension might be off. In a thread from the archives someone posted that it's scored with lines so you should be able to tell if it's right just from looking at it. Well maybe he can but kneeling on either wheel or squating on the radiator and looking down in there I can not, for the life of me, see any scored lines. The FSM states that "the indicator on the movable portion of the tensioner must be within the limits of the marks on the stationary portion of the tensioner." No illustrations, though. From what angle should I be looking? It's a 96 LT4. TIA...
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Old Jul 28, 2007 | 08:26 PM
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I've never been able to see mine either, looking with a flashlight and even my reading glasses! I can't see how too little tension would ruin the clutch and don't think a tensioner failure would cause too much tension. Did you mean you put two new clutch assy's on and ruined both or the original went out and 800 miles later the new one went out? If the later, I'd think you just got a bad assy from the parts store. Sorry I couldn't be more help. Good luck John.
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Old Jul 28, 2007 | 08:36 PM
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Originally Posted by MarkC4
I've never been able to see mine either, looking with a flashlight and even my reading glasses! I can't see how too little tension would ruin the clutch and don't think a tensioner failure would cause too much tension. Did you mean you put two new clutch assy's on and ruined both or the original went out and 800 miles later the new one went out? If the later, I'd think you just got a bad assy from the parts store. Sorry I couldn't be more help. Good luck John.
The latter. However this time it took the compressor with it. Or vice versa. For all I know, both failures could be unrelated. As for too little tension, apparently belt slippage can cause a clutch to overheat. Which is what both did - it looks like someone dribbled tar on the front of the clutch...
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Old Jul 28, 2007 | 08:49 PM
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As much as you're into it for now, I'd just go ahead and replace the tensioner and idler just to be sure. The tensioner is about $50.00 from the dealer and I'd think the idler would be no more than half that. Check for free operation of the power steering pump and alternator and you should be good to go. I know it's throwing parts at the problem but you shouldn't have any more problems for years.
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Old Jul 28, 2007 | 08:52 PM
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Originally Posted by MarkC4
As much as you're into it for now, I'd just go ahead and replace the tensioner and idler just to be sure. The tensioner is about $50.00 from the dealer and I'd think the idler would be no more than half that. Check for free operation of the power steering pump and alternator and you should be good to go. I know it's throwing parts at the problem but you shouldn't have any more problems for years.
Perhaps I will but I still have to figure out why the car has started eating AC clutches. It's an expensive meal...
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Old Jul 28, 2007 | 08:58 PM
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Could overheating be caused by a low charge level? I'm thinking if you're replacing the clutch assy and the compressor and making sure the drive belt system is ok, that would about take care of everything mechanical?
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Old Jul 28, 2007 | 09:28 PM
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Originally Posted by MarkC4
Could overheating be caused by a low charge level? I'm thinking if you're replacing the clutch assy and the compressor and making sure the drive belt system is ok, that would about take care of everything mechanical?
Low refrigerant level might do it. Also low current to the magnetic coil in the AC clutch could be responsible as well as restrictions in the system itself. Pressure readings would tell you a lot but with the compressor inoperable, I won't have them. I tell you, I'm learning more about AC systems than I care to know. Forum member SunCr turned me on to a great automotive AC forum that's been a lot of help ( www.autoacforum.com ). And except for the evacuation and recharging, I'll probably be doing the R&R myself. I've got the FSM, it really doesn't look too intimidating and I'll probably save myself about $500 as well. I say that now though...
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Old Jul 28, 2007 | 09:55 PM
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I feel for ya, best of luck.
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Old Jul 28, 2007 | 10:19 PM
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It's not the idler. Best scenario is the compressor locking up. Everything is going to keep going round and if the clutch stays engaged it's going to melt. If your not sure what your doing take it to a good A/C guy.
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