C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Shock pressure for compression

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Old Aug 12, 2007 | 08:13 PM
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Default Shock pressure for compression

I'm curious, about what is the pressure required to compress a Corvette shock, front and rear?

My rears are done and since I had them off I put them on a scale and compressed them. Both took about 50-60 lbs of force to compress, and very slowly rebounded after I removed the load (about 6 seconds to full extension).

Some old ones I had lying around took 100 lbs to compress, but the rebound was almost non-existant. Weird.

I looked all over Bilstein's page and did some searches on here and found no numbers to compare. Anyone know, or have a set of new(er) ones off the car to check? Or a website with some examples? I know valving will be different (mine are DRM coil overs and at one point were very stiff), but I'd like to see what's out there.

This is simply a science experiment, I don't need any advice...
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Old Aug 12, 2007 | 09:40 PM
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I am a shock absorber engineer for Bilstein.

In general, a "normal" monotube shock like a Bilstein should take approximately 80 to 100 pounds to compress it about 2 inches. This preload force is a result of the high pressure gas charge (typically 300-400 psi) that is needed to make this type of shock function.

I'm not at all surprised that your shocks extended very slowly. The higher the gas pressure, the quicker the rod will extend after the shock has been compressed. At 50-60 pounds of preload, these shocks have lost some of their initial gas charge, so they won't extend nearly as fast as a shock that has a higher preload.

Hope this helps.
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Old Aug 12, 2007 | 09:53 PM
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Originally Posted by Z51L9889
I am a shock absorber engineer for Bilstein.


Mine if I ask what you think about VB&P's extreme bilstein shocks?
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Old Aug 12, 2007 | 10:00 PM
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Originally Posted by Z51L9889
I am a shock absorber engineer for Bilstein.
Great, thanks much for chiming in.

What would you estmate was the original pressure / reaction time of these? They were rebuilt in your CA office with the "Sears Point" valving.

In addition, is the failure of a monotube shock linear? In other words, does the pressure to compress and the speed of rebound for a particular valving slowly deteriorate, or do they maintain a high percentage of their original performance until a failure point?

Thanks again...
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Old Aug 13, 2007 | 12:29 PM
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Originally Posted by BrianCunningham


Mine if I ask what you think about VB&P's extreme bilstein shocks?
I don't have any specific knowledge regarding these shocks, but I can tell you that the only thing that would make them "extreme" is stiffer valving. We build the same basic design for all our products. My guess is that VB&P orders the shocks from our Aftermarket group with their own specific valve code, hence the "extreme".
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Old Aug 13, 2007 | 01:50 PM
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Originally Posted by ScaryFast
Great, thanks much for chiming in.

What would you estmate was the original pressure / reaction time of these? They were rebuilt in your CA office with the "Sears Point" valving.
I will contact the guys in CA and see if I can get you an exact answer. My guess at the original gas preload would be 350-400 N (about 80-90 lbs.). We verify gas fill by measuring the force on the rod at a given distance from full extension. Please keep in mind that the gas fill pressure required is a function of the valving combination, i.e. valvings that generate high forces at high wheel vertical speeds require more gas than a shock that generates lower forces. Also, the rate at which a shock extends when you compress it by hand is a function of the valving as well for any given gas fill pressure.

Originally Posted by ScaryFast
In addition, is the failure of a monotube shock linear? In other words, does the pressure to compress and the speed of rebound for a particular valving slowly deteriorate, or do they maintain a high percentage of their original performance until a failure point?

Thanks again...
The failure is linear, and very gradual up to a point. All monotubes tend to lose a bit of oil over time due to evaporation and a very small amount of leakage to help lubricate the seal. As the volume of fluid inside the shock decreases, the gas expands to fill that volume and the gas pressure decreases. After a long period of time, the combination of fluid loss and wear can cause the gas pressure to drop to the point where the shock will no longer function correctly.

However, the way the shock is used also makes a difference. Since you track your car, you are not going to see the kind of life that someone who only drives their car on the highway does.
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Old Aug 13, 2007 | 07:14 PM
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Thanks, that's great information.

I guess it should have occurred to me that the slow pressure I put on the shock is significantly different than the quick compression it sees in real life, as well as the quick transitions from compression to extension.

I was able to reach Ramon in CA, so I overnighted them to him and he's going to try to get them revalved by the weekend so I can make the race.

Yet another example of why I tell people around here to use Bilstein shocks...
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