C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Changing opti spark

Thread Tools
 
Search this Thread
 
Old Aug 26, 2007 | 10:08 PM
  #1  
happa's Avatar
happa
Thread Starter
Safety Car
15 Year Member
 
Joined: May 2004
Posts: 4,811
Likes: 2
From: Simpsonville SC
Default Changing opti spark

Yup I did a search and found a lot of info. But I didnt find exactly what Im looking for. Im changing my dads 96 CE LT4's opti spark. I wanna go with the MSD system but confused on where to buy it. Also some info on what system I need. Saw some for $500+ and some for $150+. Which one?? Can some someone help me on a place to buy it, I perfer a forum vender. Also any tips let me know. Thanks everyone for your help!
Reply
Old Aug 26, 2007 | 10:34 PM
  #2  
96_vette's Avatar
96_vette
Racer
 
Joined: Jun 2007
Posts: 459
Likes: 2
From: Hawaii
Default

Originally Posted by happa
Yup I did a search and found a lot of info. But I didnt find exactly what Im looking for. Im changing my dads 96 CE LT4's opti spark. I wanna go with the MSD system but confused on where to buy it. Also some info on what system I need. Saw some for $500+ and some for $150+. Which one?? Can some someone help me on a place to buy it, I perfer a forum vender. Also any tips let me know. Thanks everyone for your help!


here you go,..... good luck...

Well. Yesterday was a rough day. My Opticrap went south completely on my 95 T/A, so I went to the dealer and bought one ($343). I did take the old one apart (I'll have pics later) but decided that with as much stuff as I had to take off that engine, I wasn't going to take the chance that I might have to do it all twice. Actually, for what had to be done, it didn't take all that long. Here's the scoop. Before starting, remove the negative terminal on the battery. First, you need to raise the car to get underneath. You'll notice that the harmonic balancer/pulley is the first thing that is in the way. You'll have to swing the tensioner out of the way from underneath and remove the belt. Remove the three bolts on the harmonic balancer pulley and pull the pulley (I used a puller). Next, remove all plug wires and the two vent hoses (if equipped - 95+). Next, remove the intake tubing from the throttle body to the air cleaner. I just unscrewed the one big hose clamp at the throttle body, disconnected the MAF electrical connector and air pump hose, and pulled the whole thing as one unit. Next, drain the radiator and remove all hoses from the water pump. A few connectors also have to get disconnected during this procedure, like the coolant temp sensor, IAT, Optispark, etc. Next, remove the water pump, because that's also in the way. There are six bolts holding the water pump (14mm). When you go to remove the middle bolt on the driver's side, you'll notice that to remove this bolt, you have to remove the electric air pump. There are two large bolts (14mm) and three small ones (10mm). Let the air pump hang. Remove the air pump bracket, held in place by the two 14mm bolts. Use a 14mm deep socket to remove the last water pump bolt. Remove water pump. Spend about an hour trying to get the old gasket material off the pump and block. You'll need new gaskets for installation. Next remove the coil wire and set aside (you may have done this earlier, as it makes removal of the air pump bracket easier). Now, looking down at the Optispark, you'll notice that below the Optispark are the three "prongs" that hold the harmonic balancer pulley. You'll also notice that the Optispark will only slide off if two prongs are pointing up, and one pointing down. You may have to get under the car and use that 14mm socket and a breaker bar to turn the engine over a little until you get it lined up. Now, remove the three (I think 10mm) bolts that hold on the Optispark. Pull it straight out toward the front of the car. You may have to tilt the top out a little more since it will still hit the main shaft at the bottom. Don't worry about lining it up; it is indexed so it will only go on one way.

You can take it apart and clean it, or but a new one. Up to you. It really isn't complicated at all inside there, so if you have the time, I'd try cleaning it first expecially if it looks dirty. I removed a torx screw from an old carburetor to remove the Optispark inverse-torx bolts. I held the screw with vice grips and they unscrewed no problem. Once the screws are out, and you remove the (really small) torx bolts holding the rotor on, the back just pops off. Inside (under the rotor) are two really thin metal discs. The bigger one has 360 slots and easily pops off for cleaning (be careful not to bend though). The 4 wire connector is actually the optical pickup. The outer edge of the slotted disc passes through a slot in the optical pickup, which reads the slots. Basically, just clean everything and sand off the rotor and contacts just enough to get the gunk off. Things were pretty rusted in mine, so you could get the rust off too. Probably wouldn't hurt to spray everything with Ether (starting fluid) to get the moisture out. As for cleaning the optical sensor, probably a little piece of sterile gauze dipped in alcohols would do. Just slip the gauze through the slot where the disc turns and slide it back and forth. Make sure no pieces of gauze remain in there though. As I said, I didn't bother doing this, because I wanted to guarantee I only had to do this once... and... I think I ruined mine anyway with another untoward procedure... which... um... I won't go into here.

A method of cleaning loose particles from the Optispark without removing it is possible on 95+ cars. If you are going to have to remove/clean it anyway, you could try blowing some pressurized air through the vent hose(s). To do this, remove _both_ vent hoses. One slips into your intake with a blue elbow. The other is on the drivers side edge of the intake. It has two one way vacuum valves in it. Disconnect this one in front of the blue (bigger) valve, so that you have two hoses running to/from the Optispark with no valves connected. Blow air into the one you disconnected from the intake (blue elbow). The air will come out the other hose. It is important that you blow into the hose with the blue elbow because of the way the Optispark is designed. Blowing into this hose will cause turbulence inside the Optispark that will cause any particles dislodged to collect at the other hose, and be blown out. Now, I tried this and it seemed to help a little, but I didn't have a compressor. All I could use was a vacuum cleaner set to blow out. Needless to say, it was _lame_. I think the compressor would do a better job, and I don't think there's anything you could break by doing this. Just make sure that you didn't blow off the hose (look underneath) when you are done. And just a little hint... don't ever, by _any_ means, feed any type of liquid in there in hopes of remotely cleaning it. No matter how evaporative the liquid is, you'll never get it all out!

The installation is basically the reverse of removal. The whole thing took me about 6 hours. Have fun guys, and don't let it discourage you. It's really not that bad. Just a bunch 'o bolts.
Reply
Old Aug 26, 2007 | 11:10 PM
  #3  
biggrizzly's Avatar
biggrizzly
Melting Slicks
15 Year Member
 
Joined: Jun 2002
Posts: 2,705
Likes: 30
From: Chesapeake Beach Maryland
2015 C5 of Year Finalist
Default

I purchased my MSD Opti from Corvette Central which is a Forum Vendor. Yours will be different than mine in that yours is the later version. My Vette is a 94 and is slightly different. When you buy your MSD it will define which years for what distributor.
There have been some issues with the early MSD units and loose rotor assemblies causing malfunctions, so you might want to do a search on that as well. My motor is still apart right now, so I can't give you any tips on installation, as I haven't reinstalled mine yet. Removing the old one is pretty simple once you get the crank hub off which wasn't too hard with the correct tool. As far as $150 opti's, that must be just a cap kit. It's up to you if you want to try to do the repair or replace the whole unit.
Good Luck

Last edited by biggrizzly; Aug 26, 2007 at 11:12 PM.
Reply
Old Aug 26, 2007 | 11:48 PM
  #4  
JAKE's Avatar
JAKE
Le Mans Master
10 Year Member
 
Joined: Feb 2000
Posts: 9,715
Likes: 27
From: Kempner Texas
Default

I just finished building a 388 for my 96 LT1. Many of the parts I needed came from Summit Racing. Excellent service and most things were in stock and shipped, most times, same day.

I didn't get my new Opti there though. Bought it from a CamaroZ28.com Forum member. It was brand new and MUCH cheaper than all the sites I checked.

If you shop around, there are some amazing deals out there.

Jake
Reply

Get notified of new replies

To Changing opti spark





All times are GMT -4. The time now is 12:46 PM.

story-0
10 Ugly Corvettes That We Still Kinda Love

Slideshow: 10 ugly Corvettes that we still kinda love.

By Joe Kucinski | 2026-06-03 10:34:17


VIEW MORE
story-1
Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

A lot of money has changed hands at the online auction house over the years.

By Brett Foote | 2026-06-03 10:21:50


VIEW MORE
story-2
10 Things Every Corvette Owner Needs (2026 Edition)

Slideshow: 10 great gifts Corvette enthusiasts actually want for Father's Day!

By Michael S. Palmer | 2026-06-03 15:43:40


VIEW MORE
story-3
8 Most "Only Corvette Owners Understand" Quirks and Problems

Slideshow: These are the quirks, annoyances, and oddly lovable problems that every Corvette owner eventually learns to live with.

By Pouria Savadkouei | 2026-05-28 09:31:39


VIEW MORE
story-4
10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

Slideshow: 10 reasons why the C6 Z06 is still a performance benchmark after 20 years.

By Joe Kucinski | 2026-05-27 17:20:09


VIEW MORE
story-5
How Much Horsepower Every Corvette Engine "LOST" in 1972

Slideshow: How much horsepower every Corvette engine lost in 1972.

By Joe Kucinski | 2026-05-27 16:54:53


VIEW MORE
story-6
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-7
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-8
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-9
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE