C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Tips for removing O2's on a 1994

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Old Aug 29, 2007 | 08:10 PM
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Default Tips for removing O2's on a 1994

Folks,

After trying a variety of wrenches, O2 sockets....etc. I'm finding
access to the pre-cat O2's on my '94 pretty tight.

Any tricks? I'm debating dropping the cats and fighting with them
on a work bench. My Cat heat shields seem pretty tight.

Thanks in advance for any advice, I appreciate it.
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Old Aug 29, 2007 | 08:16 PM
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I did mine on my 92 after I removed the cat and pipe from the car.
Now that its been done once I can remove them while they are in the car.
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Old Aug 29, 2007 | 08:21 PM
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That's what I was starting to realize. I was just thinking if I could
get a wrench on them somehow, I knew I was going to have to heat
them and I sure don't have much room to work with.

I grabbed a offset O2 wrench last week, but it doesn't have much of
a head to grab on the drivers side.

Thanks for the reply and advice.
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Old Aug 29, 2007 | 11:31 PM
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When I swapped engines on my 96 a couple of months ago I noticed the same thing. I've got four 02s and two are them are absolutely inaccessible without dropping the exhaust.

You should see how cut up my hands got just trying to plug one of them in!!

Jake
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Old Aug 30, 2007 | 09:28 AM
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Sears and NAPA sell a "crow's foot" O2 sensor wrench similar to the one in the photo. That's what I used to coax mine out of my '92 without removing the cats or heat shields.

Make sure your exhaust is warm to "loosen" the threads on the old sensors. Use anti-sieze compound if it's not supplied with the new sensors.

I would also be prepared to replace the sensor connector pigtails as they get brittle from engine heat and often break when you go to disconnect the sensors. NAPA has them.


Last edited by onedef92; Aug 30, 2007 at 01:06 PM.
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Old Aug 30, 2007 | 11:27 AM
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I couldn't find oxygen sensor that's displayed above. I was able to find this one though.

$23 bucks though

http://www.sears.com/shc/s/p_10153_1...=oxygen+sensor
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Old Aug 30, 2007 | 01:04 PM
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Originally Posted by BMF-LT1
I couldn't find oxygen sensor that's displayed above. I was able to find this one though.

$23 bucks though

http://www.sears.com/shc/s/p_10153_1...=oxygen+sensor

That's about the cost of one Bosch 02 sensor for an LT1 engine at AutoZone.

If you don't want to commit to purchase, ask AZ or NAPA if you can rent the sensor wrench from them. Some stores loan out tools.
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Old Aug 30, 2007 | 01:16 PM
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My O2 sensors on my 95 were accessible while on the the car. Not easy, but got changed. Use some spray lub (WD-40, PB blaster) and spray the threaded area. Let it sit for a bit and spray it again and wait. I used a normal tool (can't remember), but nothing special. If that doesn't work, start the engine and let it idle for a minute and try again.
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Old Aug 30, 2007 | 05:01 PM
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There out !

Thanks for the replies. I ended up using an OTC Heated O2 socket.

Driver side came out from underneath.

Passenger side I had to get the socket on from underneath, then use a
24 inch extension on a breaker bar from the top to get to it.

Both popped with considerable pressure, but I didn't need to heat anything........or drop the cats!!!
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Old Aug 30, 2007 | 05:10 PM
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Old Aug 30, 2007 | 07:47 PM
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I've always just taken a propane torch to my o2 sensors if they refused to budge. Usually they come out like butter once you heat them. Starting up the car is OK too I guess.
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