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DIY project - transmission performance upgrade/rebuild

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Old 10-07-2007, 10:33 AM
  #61  
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Originally Posted by Pete K
Sure does look correct.
We'll soon find out.
I'm almost done with everything. I still have some wiring (for temp.
sensor) to do, and install trans cooler, but hopefully, in next couple
of days, I'll have tranny back on and ready for test drive.
Old 10-07-2007, 10:43 AM
  #62  
Jansenwins
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Originally Posted by Sliding
We'll soon find out.
I'm almost done with everything. I still have some wiring (for temp.
sensor) to do, and install trans cooler, but hopefully, in next couple
of days, I'll have tranny back on and ready for test drive.
Outstanding work! I've enjoyed this thread and the info I've learned along the way. Thank you for all the pics to document. Once again, Pete comes through with his amazing expertise.

I bet you can't wait to finish this project and enjoy the "proof in the pudding"!
Old 10-07-2007, 01:35 PM
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Originally Posted by Jansenwins
Outstanding work! I've enjoyed this thread and the info I've learned along the way. Thank you for all the pics to document. Once again, Pete comes through with his amazing expertise.

I bet you can't wait to finish this project and enjoy the "proof in the pudding"!
Thank you!

You're right about both;
1. without Pete this would be "mission impossible"
2. I can't wait to see the result of this project

If you need any more pics, just let me know!
Old 10-07-2007, 03:05 PM
  #64  
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This is where I'll put ATF temp. sensor/drain plug:





Old 10-09-2007, 03:36 AM
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Is it normal for installed governor to freely move left-right (pic)?
Play is approx. 0.25" with installed cap.

Old 10-09-2007, 06:29 AM
  #66  
Pete K
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Originally Posted by Sliding
Is it normal for installed governor to freely move left-right (pic)?
Play is approx. 0.25" with installed cap.

.250 will work, but I usually dimple the governor cover to achieve .150-.200 or so.
Old 10-09-2007, 09:03 AM
  #67  
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Thanks Pete. I'll do that.
Old 10-10-2007, 04:35 AM
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I have a Hayden 20000 GVW trans cooler.
I did some research and it looks like this size cooler
is for heavy towing applications.

Do you think that cooler this size could hurt transmission by
keeping fluid too cool?
Old 10-10-2007, 06:40 AM
  #69  
Pete K
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Originally Posted by Sliding
I have a Hayden 20000 GVW trans cooler.
I did some research and it looks like this size cooler
is for heavy towing applications.

Do you think that cooler this size could hurt transmission by
keeping fluid too cool?
Not at all.
Old 10-10-2007, 07:21 AM
  #70  
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Originally Posted by Pete K
Not at all.
Thanks!
Old 10-11-2007, 01:57 PM
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I had new cooler lines made but they are made of copper.
Could that be a problem?

Is this cooler lines routing O.K.?

Old 10-12-2007, 02:46 PM
  #72  
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I did some research on "copper lines" issue and here is what I
found out:

C/P from site: http://www.fbperformance.com/page.asp?get=14&t=Bottom2

11. COOLING LINES -Do not use copper line for cooling lines since it cannot withstand vibration and it will crack. Use steel brake line and flare the end of tubing if you are connecting it to a hose. This is done so that the line pressure will not push clamped hose off of the steel line. For racing applications, we recommend using braided steel lines and #6 fittings.
So I threw copper lines away and had custom made teflon SS braided cooler lines.

Old 10-16-2007, 02:39 PM
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Update:

I didn't have much time to work on car but I've managed to put
tranny back on. Also C-beam and driveshaft are in place.

Old 10-17-2007, 11:16 AM
  #74  
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Wow I just saw this thread for the first time. thanks for posting up all those pics, that is really cool! I've always wondered what a tranny looked like all broken down.

Now I know I will never ever rebuild one myself

good work, thanks for the pics!
Old 10-22-2007, 12:35 AM
  #75  
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Originally Posted by Sliding
I'm about to install low/reverse clutch and I noticed that Kolene steel plates are coated with some dark coating that can be easily removed with fingers. Should I wash plates before installing them or should I just install them as they came inside the package?
No.

That dark filmy jam is lead. It's used during the assembly/milling process, for rounding off milled edges at start-up.

You'll find that film also in your tranny pan, and oil pan when you drop 'em...
Old 10-22-2007, 06:56 AM
  #76  
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Default On the road again!!!

Update:

I started the car yesterday, followed procedure for initial filling
of trans. fluid and then went for a test drive.

All I can say is WOOOW!
Shifting through gears is absolutely great. It is very firm and instant.
There is NO delay between moving the stick and shifting in both ways,
upshift or downshift.

I didn't drive much and I'm not sure if I should do some break-in period
or not, but maybe it's better to be safe than sorry, so I didn't rev much
past 3k rpm. I still have to see how it will perform on high revs, but for
now I must say that I'm more than satisfied with results.

There is however a problem and that is small ATF leak from right side of
tranny. I didn't have time to examine where it is coming from. It could
be from coller line fittings on tranny, dipstick tube, pan gasket.......
I'll have to wait till tomorrow to see where it's coming from.
Old 10-22-2007, 07:51 PM
  #77  
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Congratulations

Excellent work and thanks for a great thread. Enjoy your "new trans"

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Old 10-23-2007, 03:43 AM
  #78  
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are you using the standard shifter? been reading this for a long time now! good work!

Old 10-23-2007, 05:04 AM
  #79  
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Thank you cmontel727!

Dan_t, for now I have stock shifter. I did a lot of research but I can't
find shifter that would work for me. I'd like it to be ratchet type, but
I don't want to have to ratchet 6 or 7 times to get from P to 1st
gear and vice versa.
Old 12-07-2007, 09:17 AM
  #80  
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Where did you have the lines made up?


Originally Posted by Sliding
I did some research on "copper lines" issue and here is what I
found out:

C/P from site: http://www.fbperformance.com/page.asp?get=14&t=Bottom2



So I threw copper lines away and had custom made teflon SS braided cooler lines.



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