C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Removing untreated U-joints??

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Old Mar 13, 2008 | 10:28 PM
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Default Removing untreated U-joints??

I have been trying to get the old u-joints out of my half shafts but they dont want to move at all. I have the feeling the caps were not for aluminum and there is electrical continuity between the two, they also look like they have been on the car for some time. Does anybody know of any good ways to get these guys out?

Thanks
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Old Mar 13, 2008 | 11:26 PM
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Do you have a press?
I see you live in/near pgh. I live about 5 miles south & have a press if you need help.
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Old Mar 13, 2008 | 11:44 PM
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Yeah I have access to a press that I could try over the weekend, but thanks for the offer. I was trying to get them out with my vise and I was really cranking down on it to the point I feared breaking something or ruining the shaft, will a press pop these out pretty easily?
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Old Mar 14, 2008 | 12:44 AM
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I had pulled out my driveshaft and had a shop pop the old ones out and put the new ones in. The guy at the shop said something like, "Those must be the originals, they still had the little tack weld on them to hold them in." I didn't see this and hadn't heard of it either but...

Bogus or not, worth double checking to see if yours has it.
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Old Mar 14, 2008 | 01:11 AM
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talked to a major driveline shop, that BS about non corrosion is just that, BS. Dana doesn't even list those coated caps anymore. The easiest way to get those out at home is to remove the end clips in the shaft, take a socket that's slightly smaller than the cap. wrap a towel around the shaft, place in vice and smack the socket you chose once it's placed on the cap. basically you just beat them out, once one of the caps falls you should be able to pull the joint out. some of the thick spicers have to be beat both directions though.
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Old Mar 14, 2008 | 01:41 AM
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I tried the hammer and socket but didnt have any luck with that either
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Old Mar 14, 2008 | 01:46 AM
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unfortunately, you need a bigger hammer.....Whack the crap out of that thing.
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Old Mar 14, 2008 | 11:32 AM
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I chaged my drivers side joints a few weekes ago. I used a cheap U-Joint press kit from Harbor freight. It worked very well. If I remember correctly I pushed the joint through as far as it would go then I poped the cap off. Then I went in the opposite direction until it came out or I was able to get the other cap off. If it was me I would not beat on it with a hammer. When mine were finally out I could see some metal flakes sticking up on the outer edges of the holes maybe from wear. I grinded them down just enough to smooth it out. I think beating it too hard could possibly damage something or give you trouble reassembling. The local shop want $10 to do it. That's your other option.


Last edited by rickneworleansla; Mar 14, 2008 at 11:34 AM.
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Old Mar 14, 2008 | 08:15 PM
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Try a little PB Blaster penetrating fluid on the two caps and let it sit over night. Then either use the vice or a BIGGER HAMMER.

I always use antisieze on the caps when installing. They slide in easier and when you want to get them out, they come out easier.
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Old Mar 15, 2008 | 07:34 AM
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I used to live in PA and had problems removing U-Joints on many vehicles.
Now that I live in FL, I haven't had trouble on any.

I think it makes a big difference if the vehicle has been run where salt is put on the roads.


Tom Piper

Last edited by Tom Piper; Mar 15, 2008 at 08:07 AM.
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Old Mar 15, 2008 | 01:14 PM
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As a follow up I was able to get them out using a press. Its to bad the gauge on it was broken as I would have liked to know how much it took to get them out because my 40oz sledge, 8in vise and the handle off my floor jack for a cheater, u-joint press and an IR 2135 impact, and 6 pack all had no effect.
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Old Mar 15, 2008 | 04:51 PM
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^^Well understand they move when you put "X" amount of force on them by using a press like you did, or creating a "Moment" of force AKA as impact or using a velocity of a big hammer.

I always go against my nature with U-joints. I try to be smart and work them out somehow.

Ultimately the no-name socket and 4lbs hammer are the ones that perform the task.

u-joints by nature/design are a beeaatch to get out.
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Old Mar 15, 2008 | 05:43 PM
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Originally Posted by MIke350
....and 6 pack all had no effect.
Yeah, thats been my experience too. I suggest you try a case next time.

Glad you got them out!
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