C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Need opinion from guys w/ headers

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Old May 12, 2008 | 02:32 PM
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Default Need opinion from guys w/ headers

This is regarding my '88. On the back of the alternator is a black support that connects to an exhaust bolt. Due to tube configuration on the #1 cylinder, I'm having a little trouble with coming up with a way to anchor that end of the support. Is this support one that can be omitted, or is it necessary to keep the other mounts from cracking/breaking over time? Thanks in advance.
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Old May 12, 2008 | 02:49 PM
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When I saw Jsup's headers I noticed he had used standoffs and longer header bolts so that all the stock brackets worked.

Measure the length of the "standoff" on your OEM header and get one that will give the same distance from head to the bolt.
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Old May 13, 2008 | 10:25 AM
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Using the standoffs and bolts was my 1st thought. Where I'm running into trouble is that most of the tubes come out of the flange at some odd angles, preventing the use of your idea. One thing is for sure, great minds think alike! On the other side of the engine, the A/C does something similar. On that one I made a longer bracket. I think it'll work there because the header tube appears to give it room. I'm not so lucky on the alternator side though. One thought I've had is to drill a hole thru the flange mid-way between the tubes, and run a flat head screw from the back side, creating a stud I can use for the mount. But like most guys, I'm a little reluctant to drill thru the coating because as soon as I do I'll either come up with a better idea, or this idea won't work and I'll have an extra hole in the flange.
All these what-ifs are starting to drive me nuts.
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Old May 13, 2008 | 11:01 AM
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I used the stock stud and put one nut on and then the bracket and then a second nut to secure the bracket
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Old May 13, 2008 | 11:07 AM
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Originally Posted by corvette_bob
Is this support one that can be omitted, or is it necessary to keep
the other mounts from cracking/breaking over time?
There have been several posts over time from members reporting that
their alternator support had cracked - apparently in relation to not
reinstalling the bracket(s) after changing to headers.

IIRC, the A/C side has also caused troubles.

.
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Old May 13, 2008 | 01:41 PM
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Originally Posted by Slalom4me
There have been several posts over time from members reporting that
their alternator support had cracked - apparently in relation to not
reinstalling the bracket(s) after changing to headers.

IIRC, the A/C side has also caused troubles.

.
Which is why I'm going to all this trouble.

Thanks again for all the replies. It may not seem like it, but this does help.
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Old May 13, 2008 | 03:51 PM
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Originally Posted by corvette_bob
This Due to tube configuration on the #1 cylinder, I'm having a little
trouble with coming up with a way to anchor that end of the support.
How about #3?

L98 alternator support bracket with Hooker 2149 LTs?

Originally Posted by TA
Here's the bracket I made for my car. Its electrical conduit crimped on
the ends and bent at the right angles.


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Old May 13, 2008 | 05:06 PM
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Originally Posted by Slalom4me
That looks like exactly what I did. Unfortunately it took a cracked alternator casing for me to install it. Easy to do and works wonders!
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Old May 14, 2008 | 04:16 AM
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Originally Posted by Slalom4me
I've been fighting with #3, but it's also at an oddball angle. #5 is good for this exact thing, but I'd have to arc the support rod up over the tube b4 I run it to the alternator.
It seems like every time one of you guys gives me a good idea, something about the burn-danged headers shoots it down.
Today I made up a small bracket out of 3/16" angle iron. It's about 1-1/2" long, and would extend out about 1-1/2" from the flange. To use it would be a tight fit, even after trimming it down some. This bracket would ideally mount to the flange, just forward of the #3 tube. The support rod would then bolt to the bracket. To do this I'd have to drill/tap two holes thru the flange. Decisions, decisions. What do you guys think?
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Old May 14, 2008 | 11:58 AM
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I used the stock brace and just made a spacer out of some metal tubing. It works great
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Old May 14, 2008 | 01:29 PM
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Probably won't help much but here's some older pics from my LT1.







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Old May 14, 2008 | 02:23 PM
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I appreciate the help, but you're right, these pics aren't much help.
Here's how I'm gonna spend the rest of my day

I bought Tri-Y's for extra torque, now I just feel like an extra dork.........


Originally Posted by rickreeves1
Probably won't help much but here's some older pics from my LT1.







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Old May 14, 2008 | 06:36 PM
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I'd like to see pics! I'm in line for a set and wouldn't mind seeing the problem. (Though I kinda understand what you're saying).

Show both sides if possible!

Brian said these headers would be less headache than Hedman's, better ground clearance, etc... In fact, he said no modifications were required for the install.

gp
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Old May 15, 2008 | 12:22 AM
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Originally Posted by GREGGPENN
I'd like to see pics! I'm in line for a set and wouldn't mind seeing the problem. (Though I kinda understand what you're saying).

Show both sides if possible!

Brian said these headers would be less headache than Hedman's, better ground clearance, etc... In fact, he said no modifications were required for the install.

gp
As far as modifications, Brian is correct. so far, I've not had to modify anything. I am in the process of fabricating a couple of supports. I already have the support for the a/c compresser done and it's on the car as we speak. I just need to get this support rod for the back of the alternator figured out and I'll be ready to start the install. I think.
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Old May 15, 2008 | 02:46 PM
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Originally Posted by corvette_bob
As far as modifications, Brian is correct. so far, I've not had to modify anything. I am in the process of fabricating a couple of supports. I already have the support for the a/c compresser done and it's on the car as we speak. I just need to get this support rod for the back of the alternator figured out and I'll be ready to start the install. I think.
So, fabbing supports is not "modifications"?

How do you like fit/finish? Did you check to see how they match up to the ports?

gp
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Old May 15, 2008 | 03:35 PM
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Originally Posted by corvette_bob
As far as modifications, Brian is correct. so far, I've not had to modify anything. I am in the process of fabricating a couple of supports. I already have the support for the a/c compresser done and it's on the car as we speak. I just need to get this support rod for the back of the alternator figured out and I'll be ready to start the install. I think.
You can do some of us a great service if you cad document,with pics, your experience with these. I am about to order a set but now think I'll put that on hold until I see what you have to say.
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Old May 16, 2008 | 10:23 AM
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Originally Posted by GREGGPENN
So, fabbing supports is not "modifications"?

How do you like fit/finish? Did you check to see how they match up to the ports?

gp
I can understand your thinking on fabbing supports as mods. But I've seen headers on other cars that required all kinds of cutting and re-welding to get them in. That's what I call mods.

They match up to the head/ports pretty well. One of the other members, Z51L9889, lives nearby and he has his engine apart. He came over w/ one of his heads and I bolted both headers up to it. They went on very well.

The finish of the headers is very good. It's also fairly ding resistant as I've learned from experience. So far, no chipping.

Last edited by Yguy; May 16, 2008 at 10:28 AM.
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Old May 16, 2008 | 10:27 AM
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Originally Posted by Muffin
You can do some of us a great service if you cad document,with pics, your experience with these. I am about to order a set but now think I'll put that on hold until I see what you have to say.
I'm not sure what a "cad document" is, but I'll try to post some pics of the two supports I've made when they're done.
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Old May 16, 2008 | 10:35 AM
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Rick did exactly what I did. See my 1st post and that is what his pictures show.
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Old May 18, 2008 | 10:50 PM
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Here's the bracket I had made up. I got the standoffs from another set of L98 manifolds, then grabbed some angle iron out of the shed.I cut it up as needed and a really good guy at work welded them up for me. It'll bolt to the header flange behind the #5 tube and into a hole I transferred, drilled and tapped. The hole on top is for the brace to go to the back of the alt. That part will be made once the header is on the car. I hope someone gets some help from this. And thanks very much to all of you that responded to this thread. It may not seem like it, but everything helps. Thanks again.

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