C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Need advice, installing WP driven gear seal

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Old Jan 3, 2009 | 10:47 PM
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Default Need advice, installing WP driven gear seal

I'm stuck. I just destroyed the driven gear seal on the front engine cover, while putting everything back together from the broken driven gear.

http://forums.corvetteforum.com/c4-t...g-ticking.html

http://forums.corvetteforum.com/c4-t...n-lt1-oil.html

I happened to have an extra seal, but as I look at it more carefully, I don't see any possible way to get it over the shaft without tearing it. It is the correct seal. The shop manual says to use tool J-39087, but I'm a little shocked at the price of $55.71 (for something I'll never use again) - is there another way? Anyone have one I can rent/borrow?

- Ken
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Old Jan 3, 2009 | 10:59 PM
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Well, I just did this today...

Several years ago I did the same thing as well...I made a 'tool' out of a piece of plastic-funnel shaped that was just slightly larger than the 'lip' of the drive and fit the splines tightly. I just pushed the seal over the funnel that spread it enough to 'pop' on to the shaft it seals. Then tap it home into the cover.

It is nearly impossible otherwise as the inner seal will fold toward the outside and destroy the seal...guaranteed oil leak (been there).

For the life of me, I don't recall the item I started out with, but I think a new tip of for instance Permatex RTV would be a good basis. I think another forum member used garden hose to finagle it.

Good luck!
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Old Jan 3, 2009 | 11:04 PM
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Here's another possible solution.

CLICK

The "tool" is the canister of a magic marker.

Last edited by M. Schumacher; Jan 3, 2009 at 11:07 PM.
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Old Jan 4, 2009 | 09:29 AM
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Originally Posted by M. Schumacher
Here's another possible solution.

CLICK

The "tool" is the canister of a magic marker.
I used a magic marker pen top (which was tapered) as a start; split the lid longways along one edge and placed it over the shaft, then slid the seal right on... Good luck!
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Old Jan 4, 2009 | 09:30 AM
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Originally Posted by M. Schumacher
Here's another possible solution.

CLICK

The "tool" is the canister of a magic marker.

Thats the link and method I used on both of my builds. No leaks and still have the 'tool' in my toolbox. I ruined two seals before doing some research on the web and finding the site linked above. Took one try with the modified dry erase board marker.
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Old Jan 6, 2009 | 05:28 PM
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I did mine with the engine out of the car and the seal in the timing cover. I just used a pick to gently move the seal over the wp drive.
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Old Jan 6, 2009 | 05:35 PM
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Originally Posted by Midnight LT4
I did mine with the engine out of the car and the seal in the timing cover. I just used a pick to gently move the seal over the wp drive.
What do you guys use to remove the old WP seal. I tried small screwdrives and they just bent. I did not like the idea of using a hammer, so I just ended up leaving the old seal in there, since there was no evidence of oil leaking at the WP seal.

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