C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

[pics] Flash chip replacement progress

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Old Jan 25, 2002 | 10:26 PM
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Default [pics] Flash chip replacement progress

Well, here's my little write up thing for those of you that might lose your computer the same way I did .... :rolleyes: :rolleyes:

PCM cracked open: (DO NOT take this apart with the torx .. use the hex wrench .. I busted a torx cuz the damn things are on so tight!)


The EVIL :reddevil chip :


The board with the flash chip circled in blue:


Wrap foil around and use an 800*F or so heat gun on it.. and just put some pressure and it pops right off... : (foil is a great heat insulator and doesn't conduct much heat itself either)


The bastard chip:


The whole board now:


The blank pads where I will put the new flash chip when it gets here:






[Modified by Glock'94, 1:14 PM 1/26/2002]
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Old Jan 25, 2002 | 10:36 PM
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Default Re: [pics] Flash chip replacement progress (Glock'94)

Looking good so far! Easy part is done... now for the soldering job!

:D
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Old Jan 25, 2002 | 11:39 PM
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Default Re: [pics] Flash chip replacement progress (Marcho Polo)

Looking good so far! Easy part is done... now for the soldering job!

:D
yeah, soldering shouldn't be too bad though .. .022" solder is pretty fine.
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Old Jan 26, 2002 | 06:58 AM
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Default Re: [pics] Flash chip replacement progress (Glock'94)

Whoa Curtis - got some guts there tackling this job but I guess its not as risky since the ECM is dead anyway. Are you going to put a socket in and use a socketed version of the flash device ? Be sure you get the correct version of the chip because that ECM sees pretty drastic thermal stresses under the hood.

Thanks for the pix. I was wondering how things looked inside the computer.
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Old Jan 26, 2002 | 12:17 PM
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Default Re: [pics] Flash chip replacement progress (AquaMetallic94LT1)

Yup.. when it comes to things that GM REALLY over charges for ($230+$375 core).. and that I was such an idiot about letting happen (let the battery die right in the middle of programming :rolleyes: :rolleyes: ) I will do it myself the hard way and see if I can fix it before I go out and by a whole new ECM.

No, I'm not doing the socket as I shouldn't have to do this again ... plus it's pretty difficult to get that socket on there.. Andrew uses .010 solder and a soldering iron the size of a pin!!! (needle pin .. not PEN) ... It's around .8mm :eek:
[Modified by Glock'94, 10:17 AM 1/26/2002]


[Modified by Glock'94, 12:41 PM 1/26/2002]
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Old Jan 26, 2002 | 03:07 PM
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Default Re: [pics] Flash chip replacement progress (Glock'94)

You are brave!! :) :) What do you mean by "put a little pressure on it and it pops right off". You didn't use a chip puller to yank it once the solder was molten?
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Old Jan 26, 2002 | 03:09 PM
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Default Re: [pics] Flash chip replacement progress (scorp508)

You are brave!! :) :) What do you mean by "put a little pressure on it and it pops right off". You didn't use a chip puller to yank it once the solder was molten?
When the heat gun gets the solder to it's liquid temp (don't remember what it is .. around 480 i think), you just have to use a very small screw driver and lift up on the chip.. that's it. It came right off.... wait for it to cool down and I took a very small razor blade and cleaned off the pads. Just waiting for the new chip now to solder back on.

No need for a chip puller. The chip leads don't go through the board (plus a plastic chip puller would have melted). The leads aren't straight.. theyare curved and go back into the chip ... so when I solder it. i just attach one .. then line it up.. attach another on the opposite side... and then go to town soldering the rest of them


[Modified by Glock'94, 1:13 PM 1/26/2002]
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Old Jan 26, 2002 | 08:06 PM
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Default Re: [pics] Flash chip replacement progress (Glock'94)

Soemhow the fun of working on electronics went away when they went to surface mount stuff.
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Old Jan 26, 2002 | 08:08 PM
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Default

I guess I misread it. By "push" I read it to mean you were pushing from the backside of the board, so I thought that pins came through.
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Old Jan 26, 2002 | 09:28 PM
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Default Re: (scorp508)

Yeah, I guess I wasn't very clear that you had to push from the backside of the chip not the board.
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Old Jan 26, 2002 | 09:37 PM
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Default Re: [pics] Flash chip replacement progress (AquaMetallic94LT1)

Soemhow the fun of working on electronics went away when they went to surface mount stuff.
yeah, surface mount makes it rather difficult to replace things sometimes...
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Old Jan 27, 2002 | 12:16 PM
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Default Re: [pics] Flash chip replacement progress (Glock'94)

Are you using any type of elec static protection when you handle that stuff. I was an electronics tech in the navy and we had to wear Elect. Static grounding straps when we handled circuit cards because one blast of static elec could fry those type of chips.
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Old Jan 27, 2002 | 01:51 PM
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Default Re: [pics] Flash chip replacement progress (KYVette90)

Are you using any type of elec static protection when you handle that stuff. I was an electronics tech in the navy and we had to wear Elect. Static grounding straps when we handled circuit cards because one blast of static elec could fry those type of chips.
hehe.. yes... i have a lot of experience with electronics. I always wear a strap when working with computers.
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Old Jan 27, 2002 | 07:07 PM
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Default Re: [pics] Flash chip replacement progress (Glock'94)

well.. i got it replaced.. but .. :( http://forums.corvetteforum.com/zerothread?id=227409
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