C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

HELP Please, 92 no start, ECM Related

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Old Jun 11, 2009 | 02:46 AM
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Default HELP Please, 92 no start, ECM Related

I was away from home and went to start the car to come home and it fired once and then died. It will not restart.

I have normal fuel pressure in the rails.

It became apparent when trying to run diagnostics that the ECM is not functioning. It will not even light the SES light (I checked it and it works) at any time.

The ECM has power available to it and good grounds as read by my meter. I tried a spare ECM that I have (it has known data link issues but functions well otherwise) with the same outcome.

I am afraid that the MEM-CAL chip has given up the ghost but I cannot prove it. I know that the chip has at least one failure mode that will throw an ECM code but I have not heard of one shutting the whole ECM down.

Is it possible that the MEM-CAL chip may have failed and is preventing the ECM from working at all? Is there something else I should or could be looking at in the car?

Everything was working fine for an 85 mile trip prior to this problem.

I appreciate all suggestions.

Matt
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Old Jun 11, 2009 | 03:21 AM
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Your year has the " luxury " of a CCM; another device in the chain that send a signal to the ECM to fire the injectors.
The CCM does a self check of non engine systems and dependent apon the fault will throw a code or may prevent engine from starting.
A bad earth on the airbag system for example will give a no start.
You need to pull the codes; they will at least point you in the direction of the fault.
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Old Jun 11, 2009 | 09:03 AM
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The CCM is fine. The only code the CCM throws is a data link code which jives with an ECM failure.

I have kinda ruled out the airbag circuit because I have read out all the voltages that are coming to the ECM and they are all present. However I have completely removed the airbag from my car and had to bypass that hadny feature. It is possible that something in that circuit has slipped. I cannot remember how I did it so I will have to troubleshoot that part.

Matt
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Old Jun 11, 2009 | 09:39 AM
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Originally Posted by quickcat
The only code the CCM throws is a data link code which jives with an ECM failure.
That is the one.
No data link ; no signal from CCM to ECM to fire the injectors.The ECM has to get the signal from the CCM first not other way around.I would be looking for a bad connection on the data cabling.
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Old Jun 11, 2009 | 12:38 PM
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Originally Posted by rodj
That is the one.
No data link ; no signal from CCM to ECM to fire the injectors.The ECM has to get the signal from the CCM first not other way around.I would be looking for a bad connection on the data cabling.

Also, those chips are pretty rugged.
You said you had fuel, how about spark?
Also, mine did almost the same thing when the pellet in my key went bad. Went to the store and then car would not start, replaced key and all good now. This is why I have always got a spare key hidden on my car.
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Old Jun 11, 2009 | 03:47 PM
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You verified the Service Engine Soon bulb is good and power/ground is good to the ECM.

With the Mem Cal removed the Service Engine Soon Light should come on Solid when you turn the ignition switch to ON.

The engine cooling fan should also come on.

If you test both of your ECM's with the Mem Cal removed and the Service Engine Soon Light does not come on, when you turn the ignition switch to ON, I'd say both ECM's are bad.

If the Service Engine Soon Light does come on and the fans turn on, on both ECM's with the Mem Cal removed with the ignition switch ON, it points to the Mem Cal.

Last edited by Hooked on Vettes; Jun 11, 2009 at 03:51 PM.
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Old Jun 11, 2009 | 11:09 PM
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The ECM has to get the signal from the CCM first not other way around.I would be looking for a bad connection on the data cabling.
That is not how I understood it but I will check the data link for activity from the CCM. I will also review my FSM on the CCM operation since I haven't worked with it in a while.

I did have a problem with my CCM reseting intermittently while driving last year. I fixed it by "tightening" the receptacles in the connectors. The power wire had worn enough over time to cause an intermittent failure. I have had no trouble since.

Also, mine did almost the same thing when the pellet in my key went bad. Went to the store and then car would not start, replaced key and all good now. This is why I have always got a spare key hidden on my car.
This security feature was disabled in the MEM-CAL chip by the previous owner (presumably due to a wire failure in the column). I have also installed a resistor in that line so that the security system (alarm) will work properly.

You verified the Service Engine Soon bulb is good and power/ground is good to the ECM.
Affirmative.

If you test both of your ECM's with the Mem Cal removed and the Service Engine Soon Light does not come on, when you turn the ignition switch to ON, I'd say both ECM's are bad.
Two completely bad ECM's? This is not likely. If they are... I have a real huge problem.
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Old Jun 12, 2009 | 02:35 AM
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Originally Posted by quickcat
That is not how I understood it but I will check the data link for activity from the CCM. I will also review my FSM on the CCM operation since I haven't worked with it in a while.
.
Trust me.
When I was gutting out my '90 to make into a race car , the moment I unplugged the SIR connectors I got a no start ; plug them back in and it would fire up.
The CCM was seeing a fault in the SIR system and not sending the data signal to the ECM.
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Old Jun 12, 2009 | 11:50 PM
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I unplugged the SIR connectors I got a no start ; plug them back in and it would fire up.
Well....... the SIR system is designed to prevent operation of the vehicle without the airbag by running the ECM ignition "on" discrete through the airbag circuit. Normally when the DERM or other parts of the SIR harness are disconnected, the ECM will not receive the 12 volt discrete needed to operate. I removed this feature successfully when I removed the airbag system from my car. I have checked to verify that I am getting 12 volts to the ECM from the "ECM" circuit when the key is on. As a somewhat related note, I am also getting 12 volts to the battery inputs to the ECM. I was hoping that it might be as simple as re-splicing a wire that I had spliced before when I pulled the SIR out but it appears not to be the case.

The CCM does not monitor the SIR system.

Matt
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Old Jun 14, 2009 | 11:03 AM
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Default The solution

Well, I got it fixed!

The problem turned out to be a corroded connector for the battery feed to the ECM. Aparently, a previous owner had replaced the battery cable that did not exactly match the original. The mating connector for the ECM power wire did not have a good seal and corroded over time. I did not find this because 12 volts were still getting through as read by my meter, but would not get through under a load. I made a "load test" (on a hunch) and saw that the voltage dropped off completely.

It was a real head scratcher for a while but it turned out to be simple like usual.

I have to give thanks to Blue92 for letting me test my ECM on his car. That was a big help.
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