C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Do Catalytic Converters Fail?

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Old Aug 29, 2009 | 11:19 AM
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Default Do Catalytic Converters Fail?

I just finished rebuilding my engine on my '93 LT-1 and failed the emssions test. The test guy said that my CATs were bad.

He said, that the test involved running gas back up the tail-pipe and then running the car at 20mph; however, the car wouldn't get past 4.4mph. I did see him do this. The tech then told me that this was a clear indication that I had bad catalytic converter(s).

The CATs have 236,000 miles on them, and they passed the test last year. However, they have been sitting in the driveway or the garage for the last 90 days while I worked on the engine.

THe curious this to me is that the car does run when not on the test stand with gas blowing up its tailpipe.

I don't know enough about this so I'm throwing the question out to you guys. If I need new CATs, no problem; I just don't want to waste my time and money on a wild goose chase.
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Old Aug 29, 2009 | 11:26 AM
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I just had to replace the cat on my 89 with 129,000 miles on it ..The cat was making a rattling noise and when I removed it the inside was falling apart.So yes, cats do go bad, and with the miles you have on your car I think your lucky they lasted that long...WW
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Old Aug 29, 2009 | 11:38 AM
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Originally Posted by WW7
I just had to replace the cat on my 89 with 129,000 miles on it ..The cat was making a rattling noise and when I removed it the inside was falling apart.So yes, cats do go bad, and with the miles you have on your car I think your lucky they lasted that long...WW
Thanks. That's all I needed to know.
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Old Aug 29, 2009 | 12:48 PM
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Originally Posted by LBYRNES
I just finished rebuilding my engine on my '93 LT-1 and failed the emssions test. The test guy said that my CATs were bad.

He said, that the test involved running gas back up the tail-pipe and then running the car at 20mph; however, the car wouldn't get past 4.4mph. I did see him do this. The tech then told me that this was a clear indication that I had bad catalytic converter(s).

The CATs have 236,000 miles on them, and they passed the test last year. However, they have been sitting in the driveway or the garage for the last 90 days while I worked on the engine.

THe curious this to me is that the car does run when not on the test stand with gas blowing up its tailpipe.

I don't know enough about this so I'm throwing the question out to you guys. If I need new CATs, no problem; I just don't want to waste my time and money on a wild goose chase.
What type of rebuild you did on your LT1?

Did you install a "hot" Cam? What kind? How many miles did you drive the new engine before you went to the smog shop? Was the engine cold or at operational temperature? Takes a lot to fail SMOG outside California.
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Old Aug 29, 2009 | 01:33 PM
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Originally Posted by PLRX
What type of rebuild you did on your LT1?

Did you install a "hot" Cam? What kind? How many miles did you drive the new engine before you went to the smog shop? Was the engine cold or at operational temperature? Takes a lot to fail SMOG outside California.
I did a top and bottom on the LT-1. Everything is 30 over, and stock. The only thing not replaced were the block, crank and rods. Evertyhing else was new, including "all" of the sensors.

I hadn't put more than 10 miles on it over two days when I had it tested. Its only 2.5 miles to the emissions test from the house and it was not that hot. Engine should have been at 196 though. I had driven it earlier for about 3 miles. So I think it was hot enough.
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Old Aug 29, 2009 | 02:03 PM
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You did not alow the computer to learn the new cycle. Drive the Vette about 100~200 miles before to go back to SMOG.

I did the same with my LT4 and I failed. The SMOG guy told me to drive it for 200 miles, I did and I passed.

The day you go to smog, drive for a good hour, the engine should be "crispy" and that when the cats work at it's best.
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Old Aug 29, 2009 | 04:21 PM
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Originally Posted by PLRX
You did not alow the computer to learn the new cycle. Drive the Vette about 100~200 miles before to go back to SMOG.

I did the same with my LT4 and I failed. The SMOG guy told me to drive it for 200 miles, I did and I passed.

The day you go to smog, drive for a good hour, the engine should be "crispy" and that when the cats work at it's best.
Thanks. I'll start driving right now.

Where the heck are my keys....
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Old Aug 29, 2009 | 06:00 PM
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Yes CATS do fail. If you flunk smog again I would replace them.
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Old Aug 29, 2009 | 06:07 PM
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How does one "run gas back up the tail pipe." What gas? Exhaust? Gasoline?
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Old Aug 29, 2009 | 07:44 PM
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Originally Posted by BADDUCK
Yes CATS do fail. If you flunk smog again I would replace them.
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Old Aug 29, 2009 | 11:25 PM
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Sure am glad I don't have to deal with smog testing.
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Old Aug 30, 2009 | 09:37 AM
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Originally Posted by MK 82
How does one "run gas back up the tail pipe." What gas? Exhaust? Gasoline?
I wondered the same thing. Still don't know. I took a few minutes to try to find some information on emission testing but I really didn't have time to sort through all of the Google hits.

I am curious though.
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Old Aug 31, 2009 | 01:40 PM
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Well, I ran the car 200 miles and took it back to the emissions tester good and hot.

They put the car on the tester and they had the same problem. The car wouldn't go more than 4 mph.

This time however, the technician called me over as said, "What's ASR?"

Yep. The ASR was on and the car was just trying to adjust to the slippery surface. In this case the slippery surface was the two drums that the rear wheels sit in so that they can run the car up to 20 mph for the test.

I hit the ASR button, and the car passed emissions in flying colors.

Go figure. Sure glad I didn't buy those new CATs.

This should be one for the records.
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Old Aug 31, 2009 | 08:39 PM
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I always have to remind them to turn off ASR when they put mine on the rollers.
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Old Sep 1, 2009 | 12:23 PM
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Well, at least out here, the Regs recognize ASR and for those systems that can't be turned off, they're exempt from the dyno and go through a static/idle test only. No test requires some sort of gas or backpressure being shot up the tailpipe - ASR prevented the vehicle from being tested at cruise - the only thing shoved up the tailpipe is the probe - it's all outlined here: http://www.cleanairforce.com/motoris...iontesting.php
Most States have similar info somewhere.
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