C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Body disassembly help needed

Thread Tools
 
Search this Thread
 
Old Apr 4, 2010 | 09:40 PM
  #1  
darkman5001's Avatar
darkman5001
Thread Starter
Burning Brakes
20 Year Member
 
Joined: Nov 2003
Posts: 935
Likes: 2
From: Beverly, NJ
Default Body disassembly help needed

I am prepping my car for a new paint job, and trying to remove the front and rear facias. I can not seem to figure out how I am going to get the top rear facia screws out. Anyone that can provide me with tips, or even pics would be super. Also, any body prepping tips before painting my car would also be much appreciated. Thanks in advance all.

Reply
Old Apr 4, 2010 | 09:49 PM
  #2  
c4cruiser's Avatar
c4cruiser
Team Owner
20 Year Member
Veteran: Army
 
Joined: Dec 1999
Posts: 34,873
Likes: 487
From: Lacey WA RVN 68-69
NCM Sinkhole Donor
Default

I would remove all 4 tail lights. That should help with accessing some of the nuts. They have to come out anyway. You might also remove the spare tire carrier; once that area opens up, you can see most of the nuts.

The corners and vertical sides can be a tight squeeze with the mufflers in place. It's not too hard to remove the rear Y-pipe and the mufflers as a single piece.
Reply
Old Apr 4, 2010 | 09:54 PM
  #3  
darkman5001's Avatar
darkman5001
Thread Starter
Burning Brakes
20 Year Member
 
Joined: Nov 2003
Posts: 935
Likes: 2
From: Beverly, NJ
Default

Originally Posted by c4cruiser
I would remove all 4 tail lights. That should help with accessing some of the nuts. They have to come out anyway. You might also remove the spare tire carrier; once that area opens up, you can see most of the nuts.

The corners and vertical sides can be a tight squeeze with the mufflers in place. It's not too hard to remove the rear Y-pipe and the mufflers as a single piece.
I can't seem to figure out how the tail lights come out either. The factory manual does not go into every much detail.
Reply
Old Apr 4, 2010 | 10:07 PM
  #4  
lushdrunk's Avatar
lushdrunk
Burning Brakes
15 Year Member
 
Joined: Aug 2007
Posts: 917
Likes: 2
From: Charlotte NC
Default

Originally Posted by darkman5001
I can't seem to figure out how the tail lights come out either. The factory manual does not go into every much detail.
The factory tail light have torx screws on each side of the lens. After them are removed the bulb housing will just pull out. The rear cover bolts are all along the top and down the sides. They are 10mm bolts and about 15-20 of them total.


Are they a reason you are removing the front and rear bumper covers for paint? If your just having it repainted their is no real need to remove them. Just removed the tail lights,tag plate and side marker lights.

Their will be less benefit to removing them to paint then leaving them on. If your painting a metallic color you will run a higher risk of them not matching correctly, damage to fresh paint from the re-install, and possible bad alignment.
Removing the front and rear covers is not like removing a normal cars hood or fender. The urethane bumpers can be a royal pain to get off and back on correctly.

Unless you plan to have them striped,they are already mis-aligned, or have flaking paint in the seems I would just leave them on the car.
Reply
Old Apr 4, 2010 | 10:10 PM
  #5  
rodj's Avatar
rodj
Le Mans Master
25 Year Member
 
Joined: Aug 2000
Posts: 8,838
Likes: 31
From: Australia
Default

Originally Posted by darkman5001
I can't seem to figure out how the tail lights come out either.
Reply
Old Apr 4, 2010 | 10:38 PM
  #6  
darkman5001's Avatar
darkman5001
Thread Starter
Burning Brakes
20 Year Member
 
Joined: Nov 2003
Posts: 935
Likes: 2
From: Beverly, NJ
Default

Originally Posted by lushdrunk
The factory tail light have torx screws on each side of the lens. After them are removed the bulb housing will just pull out. The rear cover bolts are all along the top and down the sides. They are 10mm bolts and about 15-20 of them total.


Are they a reason you are removing the front and rear bumper covers for paint? If your just having it repainted their is no real need to remove them. Just removed the tail lights,tag plate and side marker lights.

Their will be less benefit to removing them to paint then leaving them on. If your painting a metallic color you will run a higher risk of them not matching correctly, damage to fresh paint from the re-install, and possible bad alignment.
Removing the front and rear covers is not like removing a normal cars hood or fender. The urethane bumpers can be a royal pain to get off and back on correctly.

Unless you plan to have them striped,they are already mis-aligned, or have flaking paint in the seems I would just leave them on the car.

Thank you very much. It sounds like I should just leave them on the car then. Yes, the car is currently black, but I am repainting it metallic bronze. I will just have to remove all light fixtures and lenzes. Thanks again!

Reply
Old Apr 5, 2010 | 02:24 AM
  #7  
Mr. Peabody's Avatar
Mr. Peabody
Le Mans Master
Supporting Lifetime
20 Year Member
Liked
 
Joined: Oct 2004
Posts: 7,706
Likes: 485
From: Everett WA
C4 of Year Finalist (appearance mods) 2019
Default

Would suggest that you try posting on the "paint and body section" of the forum. If you are going to a different color you are going to want to be able to take both front & rear bumpers off, the top, the hood and the doors (if possible) so that you can do the door jams.
Reply
Old Apr 5, 2010 | 03:32 AM
  #8  
ffvetteman's Avatar
ffvetteman
Drifting
10 Year Member
 
Joined: Aug 2003
Posts: 1,565
Likes: 2
From: somewhere between heaven and hell WI
Default

I will state I am not a paint or body shop expert, but I will disagree on leaving the bumpers on.

I bought a 84 that was repainted. At the seams between the rear bumper and rear body work, the paint was chipping and peeling off. I believe this happened because of the seam there. The seam was painted over and with the different expansion / contraction rates and just slight movements between the two body panels caused this.

So when I repainted it, I removed the front and rear bumper, gills, rockers, headlight covers, black mouldings and targa top and painted them at the same time, but seperatly.

I am not sure about the metallic color matching issue, I painted my car a stock(ish) red.

Again I am no expert, but with the paint peeling off the seams, I chose to do it that way.
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-1

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-2

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-3

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
story-4

Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

 Joe Kucinski
story-5

Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

 Verdad Gallardo
story-6

Top 10 Corvettes Coming to Mecum Indy 2026!

 Brett Foote
story-7

Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

 Michael S. Palmer
story-8

10 Revolutionary 'Corvette Firsts' Most People Don't Know

 Joe Kucinski
story-9

5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

 Michael S. Palmer
Old Apr 5, 2010 | 04:24 AM
  #9  
lushdrunk's Avatar
lushdrunk
Burning Brakes
15 Year Member
 
Joined: Aug 2007
Posts: 917
Likes: 2
From: Charlotte NC
Default

If the sprayer is good, Matching panels off the car can be done quite easy as long as everything is done the same. X thickness of primer, X amount of color, X amount of clear coat etc. Most any experienced painter will have no issues with color match. But it does run a higher risk or panel mis match.


Doors don't need to be removed to spray the jambs a different color. Specially on a C4. With the hood up you can spray the exterior and interior doors and the jambs with everything free and clear. You need to remove the side fenders first so their is no issues at the bottom of the exterior door.

No reason to remove a hood that has a black underside. You can get to every angle of the hood very easy.

In my first statement it says their is no reason to remove the bumper covers unless the paint is chipping at the seems. If paint is chipping at the seems it would be best to remove the bumper cover to remove the chipping paint. If the paint is not chipping spraying another coating over it will NOT cause it to crack. All modern automotive paint is ment to flex on urethane bumpers. After a paint has cured it does not expand or contract at all. If it did then it would expand once and all would flake off when it contracted.
New paint will shrink as it cures, But after it is cured its done.

Paint that is chipping or cracked is caused by too much hardener or a poor prepared surface.


You can remove every single body panel except the rear quarters if it makes you feel better, But unless their is a reason it is IMO wasted time. Of corse the more you strip the better chance you have of higher quality. But their is a limt of where the work it greater then the result. Here is a picture of my door jambs right after they where painted. The picture was ment to be for the 96 door panels on the 91 so you can see the jambs real well but you get the idea. I went from dark gray metallic to bright red.


Last edited by lushdrunk; Apr 5, 2010 at 04:28 AM.
Reply
Old Apr 5, 2010 | 07:35 AM
  #10  
corvette95's Avatar
corvette95
Melting Slicks
25 Year Member
Liked
Loved
Community Favorite
 
Joined: Jul 1999
Posts: 3,214
Likes: 101
From: Decatur, Alabama
Default

They are not hard to get out. Pull the tag like the above post. Take a rachet wrench, 10 minutes. Same for 7mm screws above facia, small rachet wrech.
Reply
Old Apr 5, 2010 | 09:29 AM
  #11  
Midnight 85's Avatar
Midnight 85
Le Mans Master
15 Year Member
 
Joined: May 2004
Posts: 5,866
Likes: 60
From: Hellinois
Finalist 2020 C4 of the Year - Modified
Default

Originally Posted by lushdrunk
The factory tail light have 10mm screws on each side of the lens. After them are removed the bulb housing will just pull out. The rear cover bolts are all along the top and down the sides. They are 7 & 10mm and about 15-20 of them total.
Just a little clarification.

Last edited by Midnight 85; Apr 5, 2010 at 09:32 AM.
Reply
Old Apr 5, 2010 | 09:58 PM
  #12  
kenv's Avatar
kenv
Le Mans Master
15 Year Member
 
Joined: Feb 1999
Posts: 6,470
Likes: 2
From: levittown pa. usa Even a bad day with my `Vette, is better than a good day at work
St. Jude Donor '10
Default

Originally Posted by darkman5001
I can't seem to figure out how the tail lights come out either. The factory manual does not go into every much detail.
Rear tail light bulb removal--- GM must have thought that the original bulbs were going to last forever

Last edited by kenv; Apr 11, 2010 at 09:41 PM.
Reply
Old Apr 5, 2010 | 10:53 PM
  #13  
lushdrunk's Avatar
lushdrunk
Burning Brakes
15 Year Member
 
Joined: Aug 2007
Posts: 917
Likes: 2
From: Charlotte NC
Default

Originally Posted by Midnight 85
Just a little clarification.
Yeah that's my bad I was not thinking about the pre 91 models. As soon as I seen the picture posted I realized it was completely different then the 91-96 style. I did not know that the tail light had to be removed from the back on the 84-90. That's just ****ty.

I tried and tried to get to the rear bumper bolts through the tag and brake light holes with no luck. I ended up removing the spare tire exhaust and lifted the car up high enough so I could set under it to remove the bolts.
Reply

Get notified of new replies

To Body disassembly help needed





All times are GMT -4. The time now is 07:56 PM.

story-0
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-1
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-2
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-3
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE
story-4
Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

Slideshow: Ranking the top 10 Corvette engines by torque output.

By Joe Kucinski | 2026-05-05 11:58:09


VIEW MORE
story-5
Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

Slideshow: A Corvette pace car nearly matching IndyCar speeds sounds exaggerated, until you look at the numbers.

By Verdad Gallardo | 2026-05-04 20:03:36


VIEW MORE
story-6
Top 10 Corvettes Coming to Mecum Indy 2026!

Among a rather large group of them.

By Brett Foote | 2026-05-04 13:56:44


VIEW MORE
story-7
Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

Slideshow: the top 10 things Corvette owners want in the C9 Corvette

By Michael S. Palmer | 2026-04-30 12:41:15


VIEW MORE
story-8
10 Revolutionary 'Corvette Firsts' Most People Don't Know

Slideshow: 10 Important Corvette 'firsts' that every fan should know.

By Joe Kucinski | 2026-04-29 17:02:16


VIEW MORE
story-9
5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

Slideshow: Should you buy a 2020-2026 Corvette or wait for 2027?

By Michael S. Palmer | 2026-04-22 10:08:58


VIEW MORE