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Replace clutch bypass switch or get rid of.

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Old May 19, 2011 | 04:01 PM
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Default Replace clutch bypass switch or get rid of.

My clutch by pass switch is bad and I found one for $275.00. Apparently they are hard to find and to install from what I have read. So looking at about $400.00 installed.

Would any of you pay for it or jump it so it just does not work any longer and the car starts without having to engage the clutch?
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Old May 19, 2011 | 05:37 PM
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Originally Posted by 1989 406
My clutch by pass switch is bad and I found one for $275.00. Apparently they are hard to find and to install from what I have read. So looking at about $400.00 installed.

Would any of you pay for it or jump it so it just does not work any longer and the car starts without having to engage the clutch?
I wouldn't pay $400. That's for damn sure!

Since you say installed, does that mean you can't do the work? It's fairly easy to get to and/or bypass. If I couldn't find a salvage unit (for cheap), I'd look for cross reference to other late-model cars (in case the Corvette tax is in effect).

If you still hadn't gotten a relay, consider there's NOTHING different from those relays to any other Bosch-style relay. So, you could patch in any 4-prong bosch relay to accomplish your goal. And, they are about $5 new.

You could simply bypass it and hope you don't screw up. Or....

One last (partial) solution is to add keyless entry (assuming you haven't already. In doing so, connect the starter-kill relay setup. With that relay set to connect when the doors are unlocked, at least you'd have the thought of start/no start depending on the position of your door locks. (Yeah,,,not THAT much better than bypassing the relay but it could "work" if you lock the doors while parked AND while driving. IOW, your unlock would be only for entry and starting the vehicle.)
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Old May 22, 2011 | 12:14 PM
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Thanks.

I will find another one.
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Old May 22, 2011 | 02:42 PM
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I would just jump it and not worry about it. That's what I did years ago when mine went bad.
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Old May 22, 2011 | 02:42 PM
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FWIW, most of us ZR-1 guys have these clutch safety switches bypassed, since they are failure prone, leading to the risk of being stranded. I'm in the habit of depressing the clutch while starting anyway, so if you're the only driver of the car, I'd say just bypass it.
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Old May 22, 2011 | 02:43 PM
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Spend your money on something worthwhile.
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Old May 22, 2011 | 03:03 PM
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safety item, must be used, cannot bypass.

of course, with the clutch pedal depressed, the throw-out fork pushes on the pressure plate/crankshaft with ~1.5 tons of force and until the engine oil pump turns there is no lubrication at the thrust bearing that the crankshaft rides against, resulting in rapid wear of the thrust bearing and crankshaft...also, the starter motor works harder to overcome 'dry' thrust bearing/crank, resulting in early demise of starter motor/battery/flywheel gear/etc and slower fire-up...(back/day b4 cis switches were mandated, 'worn' thrust flanges on crankshafts were unheard of, today a common problem, some too far gone to rebuild)

do not bypass/remove the clutch safety interlock switch or relay, just buy/install new parts when the existing ones fail.

Last edited by redrose; May 22, 2011 at 03:16 PM.
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Old May 22, 2011 | 03:44 PM
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I bypassed mine. Its a nuisance to all except the feeble minded. LOL
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Old May 23, 2011 | 09:05 AM
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I would just override it. You may be able to splice a push button style switch on your dash or knee bolster where you would hold the switch in with you left hand and start the car. It would be a good theft deterrent.
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Old May 23, 2011 | 10:17 AM
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Bought my C4 new in 84. The first weekend, I bypassed the the clutch safety switch.
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Old May 23, 2011 | 01:55 PM
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Wow, I thought I had my mind made up to find a cheaper one but if it is a common problem of going bad, I do not want to get stranded. I am the only one who drives the car. Now I am having second thoughts on where to go on this one.
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Old May 23, 2011 | 02:43 PM
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Originally Posted by 383vett
Bought my C4 new in 84. The first weekend, I bypassed the the clutch safety switch.
Mine is gone as well - it's actually awesome to be able to start the car in the garage (when you are working on it) and not have to get IN the car - just make sure it's in neutral obviously . . .
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Old May 23, 2011 | 02:52 PM
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Originally Posted by 1989 406
Wow, I thought I had my mind made up to find a cheaper one but if it is a common problem of going bad, I do not want to get stranded. I am the only one who drives the car. Now I am having second thoughts on where to go on this one.
In general, relays don't fail that frequently. But they can/do fail. If you're more interested in being stranded, bypass the setup and be done with it. After all, people got by w/o one for over 50yrs. Doubt there were a record number of accidents because someone tried to start their manual transmission while in gear.

You can't deny the logic to include one as a safety procaution. OTOH, I have NO idea what the post about the trust bearing meant.

Is the thrust bearing different than TO or pilot? Because the clutch TO bearing is not lubricated by the motor.

Last edited by GREGGPENN; May 23, 2011 at 02:54 PM.
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Old May 23, 2011 | 03:57 PM
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Originally Posted by GREGGPENN
In general, relays don't fail that frequently. But they can/do fail. If you're more interested in being stranded, bypass the setup and be done with it. After all, people got by w/o one for over 50yrs. Doubt there were a record number of accidents because someone tried to start their manual transmission while in gear.

You can't deny the logic to include one as a safety procaution. OTOH, I have NO idea what the post about the trust bearing meant.

Is the thrust bearing different than TO or pilot? Because the clutch TO bearing is not lubricated by the motor.
Gregg, what he was referring to is the thrust bearing which is part of the rear crank bearing. Instead of being just a bearing shell like the other main bearings, there is an actual thrust surface which works with the flange on the crankshaft to keep the crank from moving forward or backwards. The normal clearance is 3-7 thousanths or so. During startup, there is no oil pressure. Pushing down on the clutch pushes the crank against the thrust bearing with no oil film protection between the two. I have often wondered why this isn't a problem evertime I start up my C6Z06 with the clutch to the floor, but apparently it isn't an issue.
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Old May 23, 2011 | 04:55 PM
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Originally Posted by 383vett
During startup, there is no oil pressure. Pushing down on the clutch pushes the crank against the thrust bearing with no oil film protection between the two... but apparently it isn't an issue.
So, it appears that Redrose LIKES the relay even though his argument gives rise to reasons it may cause premature wear on parts. Hmmmmm.....

I have to think there's still an oil film on the surface even w/o oil pressure. Unless the car has sat for weeks.
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Old May 23, 2011 | 05:37 PM
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Originally Posted by GREGGPENN
So, it appears that Redrose LIKES the relay even though his argument gives rise to reasons it may cause premature wear on parts. Hmmmmm.....

I have to think there's still an oil film on the surface even w/o oil pressure. Unless the car has sat for weeks.
There is a film, but as with any other bearing surface with a load, when there is oil pressure, the metal parts are kept apart by the oil film under pressure. If a car has sat for months, there is just the surface oil film between the bearing and the crankshaft. I guess there isn't enough force pushing the crankshaft forward to destroy anything. Cars have had clutches for a century and thrust bearing wear isn't normally a problem.
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Old May 23, 2011 | 06:38 PM
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Originally Posted by 383vett
Cars have had clutches for a century and thrust bearing wear isn't normally a problem.
as i said in post #7 above, not a problem b4 the interlock mandate...NOT saying what *I* like or don't like, safety measures are something *I* will never advocate against (for a herd of reasons).

giggle 'thrust bearing failure' to learn more.

Last edited by redrose; May 23, 2011 at 06:45 PM.
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Old Feb 8, 2015 | 12:50 PM
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Default bypass clutch switch

So, after all the do's and don't, i always depress the clutch, but being a little short and needing to have the pedal on the floor,, I'd like to disable the thing. Has anyone done it on an 07? Instructions please?
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Old Feb 8, 2015 | 01:13 PM
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Originally Posted by ronbeck
So, after all the do's and don't, i always depress the clutch, but being a little short and needing to have the pedal on the floor,, I'd like to disable the thing. Has anyone done it on an 07? Instructions please?
If it's like on mine, follow the clutch pedal up to the pivot and there's a switch there. Unplug the wire from the switch. Make up a jumper to connect both sides of the wires together - done.
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