C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

at what power level do you replace aluminum drive/half shafts with steel ones?

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Old 06-06-2011, 09:33 AM
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dizwiz24
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Default at what power level do you replace aluminum drive/half shafts with steel ones?

When do most people here get rid of the aluminum drive/halfshafts and go to steel?

Is it at a certain power level or more a certain driving habit level (ex. drag racing on slicks) ?

I was on the phone with denny's driveshaft, ordering a u-joint rebuild kit, and they acted like the aluminum driveshafts are a weak link.
Old 06-06-2011, 10:01 AM
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Fubar569
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this would depend on a combination of driving habits and power level.

if all you do is drive on the street on street tires you're probably good til well in excess of 400hp at the ground.

if you run a sticky tire and launch like a bat out of hell at ANY power level you're asking for stuff to break. no matter what parts are in there.
Old 06-06-2011, 10:05 AM
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383vett
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The weak links for a Corvette irs seem to be with the rearend on back. Although I have heard of twisted driveshafts, most breakage seems to occur with the halfshafts, rearend components, and spindles. I have broken all those listed in the past but not a driveshaft. Willie
Old 06-06-2011, 10:12 AM
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Calderone
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I was thinking about this ...
i've seen pics of twisted halfshafts , amazing in a way , awful in other ways
any links to them ?
Thank you
Old 06-06-2011, 10:30 AM
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dizwiz24
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Originally Posted by 383vett
The weak links for a Corvette irs seem to be with the rearend on back. Although I have heard of twisted driveshafts, most breakage seems to occur with the halfshafts, rearend components, and spindles. I have broken all those listed in the past but not a driveshaft. Willie
Will, do you run steel halfshafts?

I know theres another thread about strengthening the d44, but I dont believe steel halfshafts have been mentioned very much in it.
Old 06-06-2011, 02:08 PM
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Caboboy
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No doubt about it, our IRS causes a lot of problems with the power we put down when we hook. The nice thing is they're a great all purpose rearend for handling. No doubt, if my car was used for the dragstrip, I'd have a setup like Willie's.

A reasonable alternative are carbon fiber halfshafts so if (& when) they break you don't have near the collateral damage to the fiberglass pan. I've seen some body damage that was extensive from halfshafts flopping around. When I built my motor, new halfshafts went in w/ the D44 before the motor even did.
Old 06-06-2011, 02:11 PM
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383vett
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Originally Posted by Calderone
I was thinking about this ...
i've seen pics of twisted halfshafts , amazing in a way , awful in other ways
any links to them ?
Thank you
Didn't take pictures of the halfshafts but I still have a hole in the passenger's well if you're intersted in seeing that.
Old 06-06-2011, 02:15 PM
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383vett
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Originally Posted by Calderone
I was thinking about this ...
i've seen pics of twisted halfshafts , amazing in a way , awful in other ways
any links to them ?
Thank you
From another Forum member.







Old 06-06-2011, 02:59 PM
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dizwiz24
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Originally Posted by Caboboy
No doubt about it, our IRS causes a lot of problems with the power we put down when we hook. The nice thing is they're a great all purpose rearend for handling. No doubt, if my car was used for the dragstrip, I'd have a setup like Willie's.

A reasonable alternative are carbon fiber halfshafts so if (& when) they break you don't have near the collateral damage to the fiberglass pan. I've seen some body damage that was extensive from halfshafts flopping around. When I built my motor, new halfshafts went in w/ the D44 before the motor even did.
carbon fiber sounds great (like itd be light and stuff), but I still wouldnt trust as much as I would with steel.

Steel at least yields (absorbing energy) some instead of just exploding.

All that said, I dont know how strong carbon fiber drive / halfshafts really are.
Old 06-06-2011, 03:09 PM
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pipe
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Dizwiz I think Willie missed your question but I can answer it he doesn't use steel half shafts he went to the next level and put a chevy 12 bolt straight axle under his car with a torque arm and panhard bar and other goodies. Now he doesn't have any problem with breakage as his vette got lots of smoke under the hood. It lifts the front wheels a bad ride man I'm sure he will chime back in. Pipe
Old 06-06-2011, 03:24 PM
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Calderone
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wow poor halfshafts , what numbers can do that ?
Old 06-06-2011, 03:51 PM
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He anyone ever thought about making a CV shaft for the C4? You can pull the yoke out of the Dana rear and spindle and measure them, and get someone to build a CV type axel for it. I know you will break them, with alot of power also, but the seem to be stronger then the haft shaft. I finishing up on the solid rear now, but I'm planning on doing a 9" IRS with CV style axel.
Randy
Old 06-06-2011, 04:22 PM
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383vett
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Originally Posted by rlane5
He anyone ever thought about making a CV shaft for the C4? You can pull the yoke out of the Dana rear and spindle and measure them, and get someone to build a CV type axel for it. I know you will break them, with alot of power also, but the seem to be stronger then the haft shaft. I finishing up on the solid rear now, but I'm planning on doing a 9" IRS with CV style axel.
Randy
The C4 rear suspension uses the halfshaft to maintain the rear wheel geometry so it must withstand pushing and pulling forces as well as rotational. That is why the C4 has a hefty ujoint. A cv axle is strong but if pulled on, will fall apart. Not good when cornering.
Old 06-06-2011, 04:23 PM
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383vett
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Originally Posted by pipe
Dizwiz I think Willie missed your question but I can answer it he doesn't use steel half shafts he went to the next level and put a chevy 12 bolt straight axle under his car with a torque arm and panhard bar and other goodies. Now he doesn't have any problem with breakage as his vette got lots of smoke under the hood. It lifts the front wheels a bad ride man I'm sure he will chime back in. Pipe
Thanks Pipe. How is your 9" project going?
Old 06-06-2011, 07:51 PM
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RichS
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I put in the Denny Nitrous Steel shafts in after a few stock ones let loose. This one was a supposedly heavy duty one. Lasted about 1 season. Had others break at the u-joint.

Old 06-06-2011, 09:33 PM
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dizwiz24
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Originally Posted by RichS
I put in the Denny Nitrous Steel shafts in after a few stock ones let loose. This one was a supposedly heavy duty one. Lasted about 1 season. Had others break at the u-joint.

They have the heavy duty one and then a step up from that the 'nitrous ready' one.
Old 06-06-2011, 09:53 PM
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If anybody wants to buy a steel driveshaft for a C4 with D44 and ZF6, drop me a line. I have one I'd be happy to part with for a reasonable price.

Live well,

SJW

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To at what power level do you replace aluminum drive/half shafts with steel ones?

Old 06-06-2011, 09:55 PM
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RichS
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The pic is NOT of a Denny's shaft. It was from someone that was recomended on the forum a few years ago. Once it broke the guy disapeared.... Go figure
Old 06-06-2011, 10:03 PM
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MTVette
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The tabs on this halfshaft broke at both ends and wound up buried in the fiberglass just behind the driver's side seat. I'm running about 400 HP at the rear wheels. Sticky drag radials and 3.33 Dana44.


Old 06-06-2011, 10:47 PM
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tehcarguy
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I'm pretty interested to see how bad the damage is to these tubs. How difficult would it be to do a ford 9" conversion?


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