C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Removing Catalytic Converter 1985 Corvette

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Old Mar 16, 2012 | 05:27 PM
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Default Removing Catalytic Converter 1985 Corvette

How do I get to the top 2 bolts out on the front (nearest the engine)? I removed the clamp and I assume I have to remove the heat shield. I can't get at those 2 10mm. bolts on the front of the heat shield either. Then I can't get at the 2 top 9/16ths bolts on the catalytic converter. I'm removing the cat because after 236,000 kms. It's plugged! Thanks1 J.
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Old Mar 16, 2012 | 07:53 PM
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use swivel socket ,extension, and ratchet
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Old Mar 16, 2012 | 08:40 PM
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if you have the rear loose, use a long bar and a hammer , break the rock up in small pieces, start your engine , rev it to blow the pieces out, check to see if they all came out, re-bolt it back up, saves all kind of time
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Old Mar 16, 2012 | 08:57 PM
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You don't have to pull off the heat shield. with mtnmanut. It may take a couple of extensions. I don't believe that I had to use a swivel, just a couple of 12" extensions and patience. Once you get the nut off, it will require more patience to remove the bolt from the grip of the heat shield.

I cut the connector that connects the air tube to the cat....you have to tackle that part yet. When I put everything back together with the new cat, I used 1/2" compression fittings to connect the cat to the air tube. I cut the tube about 18" back from the cat and added another compression fitting to make the line up of the tube and the cat easier.
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Old Mar 16, 2012 | 09:30 PM
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Thanks Guys! Great Man Of The North I like your idea!! Thanks for the pic John! So there is no way to disconnect the connection from the cat to the airtube?
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Old Mar 16, 2012 | 10:22 PM
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alaska doesnt have smog regs. probably did that more times than I can remember in my shop. as far as that tube goes, only way is to cut it
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Old Mar 16, 2012 | 11:29 PM
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The air tube is attached to the cat with a crimped ring The ring is concave so that it grabs the tube and the tube on the cat. Some on the Forum have used rubber hose to attach the two. I just was not comfortable attached rubber to the cat which gets so hot.

Just so you know, the tube is 1/2" diameter and the compression couplings fit very well. The nice thing about the 85 is that the cat bolts in and out. I take mine out when I go to the track and bolt in a straight through pipe and the air tube bolts right up with the couplings. If you want to see a big difference in power....drop the cat.

I also ended up building my own gaskets. There were no gaskets when GM put this together. Some previous owner had used silicone, but a good exhaust gasket material works well.

Last edited by John A. Marker; Mar 16, 2012 at 11:38 PM.
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Old Mar 17, 2012 | 11:02 AM
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Thanks John! I really appreciate you taking the time to help me out! You , Alaskaman and Mr. Vegas are great people
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