C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Brake rotor removal

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Old Mar 19, 2012 | 11:12 AM
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Default Brake rotor removal

Do any of y'all have any tips on how to remove the front brake rotors from my '94?
I tried beating it with a plastic hammer. I tried driving a wooden wedge between the caliper mount and the rotor. No luck. They are removable, aren't they?

Any other Ideas?
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Old Mar 19, 2012 | 11:39 AM
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The caliper mount will keep the rotor held captive so it can't come off but it should be loose. Remove the caliper mount and the only thing holding it is either the lug nuts, or rust.

If it's rust, try a bigger hammer. A gentle tap with a small sledge usually does the trick.
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Old Mar 19, 2012 | 11:44 AM
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My guess is you are hitting it from the back side out towards you (since you can on this car).

Ive made that mistake before. It wont come off like that.

You need to hit it from the outside - in. Tap the furthest point from the center that you can.
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Old Mar 19, 2012 | 11:48 AM
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Remove the caliper mount
Sholud come right off
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Old Mar 19, 2012 | 12:08 PM
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Chances are that rust has joined the rotor and hub face. The wheel stud holes in the rotor are larger than the studs so you can spray some rust solvent like PB Blaster into the holes and let it sit for an hour or so.

If the old rotors are being replaced, give them a whack with a BFH on the outside edge. Hit down on the rotor on the top edge then on the outside edge. And you will have to remove the caliper abutment brackets to pull the rotors off the hub.

When you install the new rotors, make sure you clean off the mounting surface of the hub. You need to remove any rust buildup so the new rotor will sit evenly on the face. A small wire brush should be all you need. When I swap rotors, I'll wipe both mounting surfaces with a small amount of WD-40 to make sure they are clean.
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Old Mar 19, 2012 | 12:29 PM
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Thanks y'all. I'll try PB Blaster then hitting them from the outside. I was trying from the inside. If that doesn't work I'll get a bigger hammer.
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Old Mar 19, 2012 | 06:41 PM
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Originally Posted by oilyfishhead
Thanks y'all. I'll try PB Blaster then hitting them from the outside. I was trying from the inside. If that doesn't work I'll get a bigger hammer.
Put the penetrant in the rotor's center hole.
Do not use a bigger hammer.
Use a dead-blow hammer and tap around the perimeter....from the inside out.
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Old Mar 19, 2012 | 07:26 PM
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Mine were really rusted, I had to soak them overnite with PB blaster. Coat the new hub with anti seize where it contacts the new rotor. Good luck.
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Old Mar 19, 2012 | 07:47 PM
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Clean the hub with a wire brush the best you can, spray some WD40 and bang the sucker out. It was not born there, it will come out.
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Old Mar 19, 2012 | 08:31 PM
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Originally Posted by rocco16
Put the penetrant in the rotor's center hole.
Do not use a bigger hammer.
Use a dead-blow hammer and tap around the perimeter....from the inside out.
Use a bigger hammer and you risk screwing up the hub you're trying to break the rotor free from.
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Old Mar 19, 2012 | 08:44 PM
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So long as you don't use a jackhammer you'll probably be alright.

Sometimes the little extra mass of giving it a tap with a real hammer instead of a rubber mallet is all it takes. If a few gentle taps don't get it, then you may need to bust out the PB blaster.
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Old Mar 19, 2012 | 10:26 PM
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Originally Posted by c4cruiser
When I swap rotors, I'll wipe both mounting surfaces with a small amount of WD-40 to make sure they are clean.
WD-40 is a lubricant, and would leave a silicone film. You want to clean the rotors with BrakeKleen or some other brake cleaner.
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Old Mar 19, 2012 | 10:40 PM
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Originally Posted by 92ragtop
WD-40 is a lubricant, and would leave a silicone film. You want to clean the rotors with BrakeKleen or some other brake cleaner.
There is no silicone in WD-40.
WD-40 works really well in cleaning rusted parts.

But I would also suggest using brake cleaner on the rotor surfaces.
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Old Mar 20, 2012 | 07:33 AM
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I don't remember if the Vette had them but some vehicles had a screw or 2 going through the rotor into the hub from the factory but rarely got replaced. Check for it just to be sure.
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Old Mar 20, 2012 | 07:40 AM
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I'll try PB Blaster then hitting them from the outside.
Indeed let the PB Blaster soak overnight for best results.
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Old Mar 20, 2012 | 11:00 AM
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Originally Posted by 92ragtop
WD-40 is a lubricant, and would leave a silicone film. You want to clean the rotors with BrakeKleen or some other brake cleaner.
He's talking about between the hub and the rotor (the "mounting surfaces") not the braking surface.
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Old Mar 20, 2012 | 11:01 AM
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Originally Posted by ffvetteman
I don't remember if the Vette had them but some vehicles had a screw or 2 going through the rotor into the hub from the factory but rarely got replaced. Check for it just to be sure.
C4s don't.
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Old Mar 20, 2012 | 11:04 AM
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Originally Posted by 96GS#007
He's talking about between the hub and the rotor (the "mounting surfaces") not the braking surface.
You're right. I re-read it, and he does say 'mounting surface'. You know the old adage: "Read twice, reply once".
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Old Jul 14, 2012 | 06:48 PM
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Originally Posted by dizwiz24

My guess is you are hitting it from the back side out towards you (since you can on this car).

Ive made that mistake before. It wont come off like that.

You need to hit it from the outside - in. Tap the furthest point from the center that you can.

Man, thank you very much for that piece of advice.

I was changing brakes and rotors on my '96 and had been pounding on the inside of the driver's side rotor with a hammer. Bang for a few minutes...take a break...bang for a few minutes...take a break, etc. I did that for about a half hour with no results. It didn't even budge.
It was enough to make a preacher cuss.

I came inside, searched the Corvette Forum and found your post. I went back out and hit the outside of the rotor 4 or 5 times and it came loose.
Went over to the passenger side, did the same thing, and it came loose.
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Old Jul 17, 2012 | 05:43 PM
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Well, I finally got around to it a couple of weeks ago. I just got a bigger hammer.

I got new rotors from KNS.
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