C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Lower front fender removal

Thread Tools
 
Search this Thread
 
Old Jan 18, 2013 | 01:51 AM
  #1  
nummy's Avatar
nummy
Thread Starter
Advanced
10 Year Member
All Eyes On Me
 
Joined: Jan 2013
Posts: 54
Likes: 5
From: Wisconcin
Default Left front fender removal

Hello everyone -

How difficult is it to remove & replace the left front fender (driver's side) on a 1996 base coupe?

My recently-purchased 1996 Corvette has a crack along the flange - on top where the fender is bolted to the car. It isn't noticeable unless the hood is open, but I would rather just get it replaced because it bothers me.

If it's just a matter of unbolting it, and bolting-on a new one, I would like to just order one now while the car is in storage and get it painted the correct color.

I'm no mechanic, and even less qualified when it comes to body work, so any advice would be greatly appreciated. It would be great if I could get a new replacement, get it painted by a qualified body shop, and install it myself.

I found several places to purchase a new fender - an example is shown below.

http://www.corvettesouth.com/corvett...41f23cae886b6a

Thanks for your time !

nummy

Last edited by nummy; Jan 18, 2013 at 02:19 AM.
Reply
Old Jan 18, 2013 | 02:21 AM
  #2  
gerardvg's Avatar
gerardvg
Safety Car
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Aug 2009
Posts: 3,751
Likes: 275
From: Melbourne, Victoria, Australia
Default

Originally Posted by nummy
Hello everyone -

How difficult is it to remove & replace the left front fender (driver's side) on a 1996 base coupe?

My recently-purchased 1996 Corvette has a crack along the flange - on top where the fender is bolted to the car. It isn't noticeable unless the hood is open, but I would rather just get it replaced because it bothers me.

If it's just a matter of unbolting it, and bolting-on a new one, I would like to just order one now while the car is in storage and get it painted the correct color.

I'm no mechanic, and even less qualified when it comes to body work, so any advice would be greatly appreciated. It would be great if I could get a new replacement, get it painted by a qualified body shop, and install it myself.

I found several places to purchase a new fender - an example is shown below.

http://www.corvettesouth.com/corvett...41f23cae886b6a

Thanks for your time !

nummy
They are easy to remove.

1x bolt at the top near the door, move the rubber seal that goes to the latch and you will see it.
the torx bolts facing the tire and there is one bolt to loosen between the sill panel and fender panel, slightly more forward than the top bolt.
Shine a torch and you will see the head of the bolt use an open ended spanner to undo it a few turns.

You may be able to find one the correct color.

Last edited by gerardvg; Jan 18, 2013 at 02:22 AM. Reason: More info
Reply
Old Jan 18, 2013 | 02:42 AM
  #3  
nummy's Avatar
nummy
Thread Starter
Advanced
10 Year Member
All Eyes On Me
 
Joined: Jan 2013
Posts: 54
Likes: 5
From: Wisconcin
Default

Not sure what you mean by a "1x bolt", or the rubber seal that goes to the latch. (the car isn't here, so it's hard to envission)

I re-call the torx bolts facing the tire, but I'm not sure what you mean regarding the single bolt betwenn the fender sill and the door sill, or your reference to being slightly more forward than the top bolt.....what top bolt are you referring to?

Sorry for the rookie questions, but it sounds by your description that it's something I could handle myself.....I just don't want to screw it up.....

Thank you for your time !

nummy



Originally Posted by gerardvg
They are easy to remove.

1x bolt at the top near the door, move the rubber seal that goes to the latch and you will see it.
the torx bolts facing the tire and there is one bolt to loosen between the sill panel and fender panel, slightly more forward than the top bolt.
Shine a torch and you will see the head of the bolt use an open ended spanner to undo it a few turns.

You may be able to find one the correct color.
Reply
Old Jan 18, 2013 | 02:48 AM
  #4  
1963SS's Avatar
1963SS
Drifting
10 Year Member
 
Joined: Dec 2007
Posts: 1,647
Likes: 4
From: Argillite KY
Default

It's just that simple. To get to the bottom bolts you have to take a couple of screws out of the rocker panel and pull it out enough to get to the bottom screws. You have to pull the rocker panel in these cars to change the battery. It won't take long at all. Jump on it.
Reply
Old Jan 18, 2013 | 03:18 AM
  #5  
WVZR-1's Avatar
WVZR-1
Team Owner
20 Year Member
Veteran: Army
Active Streak: 30 Days
Liked
 
Joined: Sep 2003
Posts: 25,381
Likes: 2,735
Default

Originally Posted by 1963SS
It's just that simple. To get to the bottom bolts you have to take a couple of screws out of the rocker panel and pull it out enough to get to the bottom screws. You have to pull the rocker panel in these cars to change the battery. It won't take long at all. Jump on it.
Depending upon one's tool box the removal or loosening of the rocker is NOT required. The appropriate sized "tappet" wrench or most quality end wrenches will do the lower fastener. There are also specialty wrenches that can be purchased singularly if a person wanted.

Still even if a person were to need to loosen or remove a couple rocker fasteners it's not an issue.

OP: Post a snapshot of the break if you will. I doubt that it might require the purchase of a new panel and if it would be a more appropriate repair I'd certainly entertain the purchase of a used vs new as has been mentioned. Refinish isn't inexpensive, color matches are a possible problem. Used is likely a more appropriate replacement. What color is the car? Paint code?

The new panel you refer to with refinish labor and materials could easily end up being a $300 outlay. Easily!

Last edited by WVZR-1; Jan 18, 2013 at 03:25 AM.
Reply
Old Jan 18, 2013 | 03:31 AM
  #6  
mnmthoele's Avatar
mnmthoele
Instructor
25 Year Member
Active Streak: 90 Days
Active Streak: 120 Days
All Eyes On Me
 
Joined: Jun 1999
Posts: 226
Likes: 30
From: Imperial, Mo. USA Mo
Default

On my 1988 there are the three torx head bolts along the wheelwell, a 10mm on the top of the panel and then a 10mm at the bottom, that just needs to be loosened. The panel is slotted so you shouldn't have to take the rocker panels off. I can change a battery in a few minutes.
Reply
Old Jan 18, 2013 | 03:33 AM
  #7  
Yorcci's Avatar
Yorcci
Pro
15 Year Member
Photogenic
Photoriffic
Liked
 
Joined: Oct 2008
Posts: 706
Likes: 265
From: Jyväskylä, FINLAND
Default

Here you can see the attaching bolts (don't mind the language, it's Finnish) http://finnshark.com/forum/showpost....&postcount=151
Reply
Old Jan 18, 2013 | 03:36 AM
  #8  
WVZR-1's Avatar
WVZR-1
Team Owner
20 Year Member
Veteran: Army
Active Streak: 30 Days
Liked
 
Joined: Sep 2003
Posts: 25,381
Likes: 2,735
Default

A youtube video!

Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-1

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-2

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-3

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
story-4

Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

 Joe Kucinski
story-5

Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

 Verdad Gallardo
story-6

Top 10 Corvettes Coming to Mecum Indy 2026!

 Brett Foote
story-7

Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

 Michael S. Palmer
story-8

10 Revolutionary 'Corvette Firsts' Most People Don't Know

 Joe Kucinski
story-9

5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

 Michael S. Palmer
Old Jan 18, 2013 | 03:38 AM
  #9  
nummy's Avatar
nummy
Thread Starter
Advanced
10 Year Member
All Eyes On Me
 
Joined: Jan 2013
Posts: 54
Likes: 5
From: Wisconcin
Default

Not sure what you meant by the statement "Depending upon one's tool box the removal or loosening of the rocker is NOT required." If the rocker bolt isn't loosened and removed, how can the fender be removed?

I watched this You Tube video that somewhat showed how to remove the battery:

I will attempt to upload a photo of the crack when I'm off from work tomorrow.

The crack is 2 inches long at the flange under the upper bolt closest to the firewall where the rubber seal has to be moved-over. I wondered if there was some type of extra-strength glue that could be used, but I envissioned it cracking again when re-attaching the fender. The color is 1996 Torch Red - 70 code I believe.

If you watch that You Tube video, what is the guy sayiing about that lower bolt coming out the fist time, then having to "cut it" ?

WOW - you guys are really helpful !

nummy


Originally Posted by WVZR-1
Depending upon one's tool box the removal or loosening of the rocker is NOT required. The appropriate sized "tappet" wrench or most quality end wrenches will do the lower fastener. There are also specialty wrenches that can be purchased singularly if a person wanted.

Still even if a person were to need to loosen or remove a couple rocker fasteners it's not an issue.

OP: Post a snapshot of the break if you will. I doubt that it might require the purchase of a new panel and if it would be a more appropriate repair I'd certainly entertain the purchase of a used vs new as has been mentioned. Refinish isn't inexpensive, color matches are a possible problem. Used is likely a more appropriate replacement. What color is the car? Paint code?

The new panel you refer to with refinish labor and materials could easily end up being a $300 outlay. Easily!

Last edited by nummy; Jan 18, 2013 at 03:44 AM.
Reply
Old Jan 18, 2013 | 03:44 AM
  #10  
WVZR-1's Avatar
WVZR-1
Team Owner
20 Year Member
Veteran: Army
Active Streak: 30 Days
Liked
 
Joined: Sep 2003
Posts: 25,381
Likes: 2,735
Default

What I meaant was, sometimes very inexpensive tools of lesser quality might be "thicker" and present a challenge being inserted between the rocker and the lower panel. Now that you've seen the location of the 2 10mm fasteners top and bottom take a new look at the challenge when you go to your car. It should be very easy to relate the video to your removal. I thought the audio problem was my connection.

My original thought when I read your original post was a potential repair with appropriate adhesives!

Last edited by WVZR-1; Jan 18, 2013 at 03:46 AM.
Reply
Old Jan 18, 2013 | 03:51 AM
  #11  
nummy's Avatar
nummy
Thread Starter
Advanced
10 Year Member
All Eyes On Me
 
Joined: Jan 2013
Posts: 54
Likes: 5
From: Wisconcin
Default

I totally understand now - thank you !

It would be great if I could somehow glue that crack back together because the actual finish of the fender is perfect....not sure how it became cracked - over tightening perhaps during the last battery replacement, or vibration?



Originally Posted by WVZR-1
What I meaant was, sometimes very inexpensive tools of lesser quality might be "thicker" and present a challenge being inserted between the rocker and the lower panel. Now that you've seen the location of the 2 10mm fasteners top and bottom take a new look at the challenge when you go to your car. It should be very easy to relate the video to your removal. I thought the audio problem was my connection.
Reply
Old Jan 18, 2013 | 10:28 AM
  #12  
383vett's Avatar
383vett
Race Director
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Apr 2003
Posts: 17,699
Likes: 1,667
From: moraga ca
Default

If it looks ok from the outside, I would just epoxy or bond the crack so it won't continue. You can always repaint the cracked area that doesn't show. This way, you won't have to deal with paint matching the outside. Just my thoughts.
Reply
Old Jan 18, 2013 | 04:49 PM
  #13  
92ragtop's Avatar
92ragtop
Melting Slicks
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Mar 2008
Posts: 2,351
Likes: 222
From: Delta B.C. Canada
2023 C7 of the Year Finalist - Unmodified
2019 C4 of Year Finalist (appearance mods)
2015 C4 of Year Finalist
Default

On the bottom 10mm bolt, there is not a lot of room to fit a wrench. I just made my own little tool by cutting a 10mm notch in a piece of 1/8" flat bar. It fits in the gap with ease. You just need to loosen this bolt...do not remove it. Once loose, the sill panel just pulls straight outward.
Reply
Old Jan 18, 2013 | 04:58 PM
  #14  
nummy's Avatar
nummy
Thread Starter
Advanced
10 Year Member
All Eyes On Me
 
Joined: Jan 2013
Posts: 54
Likes: 5
From: Wisconcin
Default

Thanks for the advice - I did that and it looks great !

WOW......I must look like a real dumb ***.


nummy


Originally Posted by 383vett
If it looks ok from the outside, I would just epoxy or bond the crack so it won't continue. You can always repaint the cracked area that doesn't show. This way, you won't have to deal with paint matching the outside. Just my thoughts.
Reply

Get notified of new replies

To Lower front fender removal





All times are GMT -4. The time now is 03:12 AM.

story-0
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-1
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-2
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-3
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE
story-4
Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

Slideshow: Ranking the top 10 Corvette engines by torque output.

By Joe Kucinski | 2026-05-05 11:58:09


VIEW MORE
story-5
Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

Slideshow: A Corvette pace car nearly matching IndyCar speeds sounds exaggerated, until you look at the numbers.

By Verdad Gallardo | 2026-05-04 20:03:36


VIEW MORE
story-6
Top 10 Corvettes Coming to Mecum Indy 2026!

Among a rather large group of them.

By Brett Foote | 2026-05-04 13:56:44


VIEW MORE
story-7
Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

Slideshow: the top 10 things Corvette owners want in the C9 Corvette

By Michael S. Palmer | 2026-04-30 12:41:15


VIEW MORE
story-8
10 Revolutionary 'Corvette Firsts' Most People Don't Know

Slideshow: 10 Important Corvette 'firsts' that every fan should know.

By Joe Kucinski | 2026-04-29 17:02:16


VIEW MORE
story-9
5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

Slideshow: Should you buy a 2020-2026 Corvette or wait for 2027?

By Michael S. Palmer | 2026-04-22 10:08:58


VIEW MORE