C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Headlight Motor Wont Stop Running

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Old Mar 4, 2013 | 07:39 PM
  #1  
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Default Headlight Motor Wont Stop Running

My 85's headlight motor will not stop running when its in the closed/off position. The motor moves the light housing up and down ok, but once its in the closed position it will not stop running (have to disconnect pwr to the motor).

When I put the car away in November for the winter it worked fine.

The headlight motor was purchased exactly 1 year ago from Corvette America (rebuilt).

Any thoughts?

Thanks..
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Old Mar 4, 2013 | 07:44 PM
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When my '85 did the same thing I ordered a headlight repair gear and after it was installed never had the problem again.
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Old Mar 4, 2013 | 07:47 PM
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What did you have to do?
Replacing the the whole motor was easy, how do you replace the gears?

Mine is only 1 year old (actually only 4 mos of use)--a gear already?!
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Old Mar 4, 2013 | 08:23 PM
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Yea the big white nylon gear inside the motor is stripped.

Order one from one of the vendors on here and remove the motor

take it apart and replace the gear.

Not a hard job just take your time.

Good luck.
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Old Mar 4, 2013 | 08:28 PM
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It sounds like I had the same thing happen. I was standing in my driveway getting ready to take it on vacation when the motor just took of on it's own. Had to unplug it when it was down. I ordered a repair gear off of ebay. I found a tutorial, I think it was on here,and takes maybe an hour. Take the motor out, open it up, it has a handful of screws that seal it. Replace the gear and reassemble the motor. You will need a good moly grease for inside the motor and RTV to reseal it. It is wise to do both sides at the same time.
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Old Mar 4, 2013 | 09:12 PM
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Here's a link to a post by Cliff Harris on the repair..

http://forums.corvetteforum.com/c4-t...placement.html

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Old Mar 4, 2013 | 09:57 PM
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I decided to change the bushings AND the gears while I was there. Luckily so. Usually when I shortcut something, it never pays off. Later on, I noticed a hairline crack on one of the gears.
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Old Mar 4, 2013 | 10:52 PM
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Thanks for the replys..

Like I said just replaced this motor a year ago, why bad already..

If I decide to use/replace the large with brass instead of nylon, is it ok to leave the small gear alone (nylon).
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Old Mar 6, 2013 | 09:23 AM
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Looks like my motor was part of a bad batch. Out of 40 sold 12 were sent back (now 13) to corvette america in the past year.
Replacement arriving tomorrow--we"ll see..
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