C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

broke a bolt

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Old Jun 27, 2002 | 09:06 PM
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Default broke a bolt

I broke a bolt in half in the egr pipe( the part that is attached to the headers) so I drilled a hole thru it and bought a extracting kit, which the extracting screw broke inside the broken bolt. I've tried drilling another hole, but due to the hardened ext. screw, the drill won't drill thru. would buying a certain drill bit work or does anybody have any ideas.
I think I'm on a string of bad luck when it comes to putting my Vette back on the road.
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Old Jun 27, 2002 | 09:28 PM
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Default Re: broke a bolt (87Beast)

a remedy i've used is to weld a washer to the broken stud, and then weld a nut to the washer - but this all depends upon accessibility

oh, and lotsa penetrating oil before you torque it again :seeya
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Old Jun 27, 2002 | 09:58 PM
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Default Re: broke a bolt (SLEV89)

Welding a short bolt on will work too :) (if you can that is)


[Modified by Glock'94, 8:00 PM 6/27/2002]
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Old Jun 27, 2002 | 11:02 PM
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Default Re: broke a bolt (87Beast)

unfortunatley, the bolt snapped where it lies flush with the egr connecting piece.
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Old Jun 27, 2002 | 11:42 PM
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Default Re: broke a bolt (87Beast)

Titanium won't work?
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Old Jun 27, 2002 | 11:52 PM
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Default Re: broke a bolt (corvette0096)

Titanium won't work?
Maybe pure titanium .. titanium dipped probably won't
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Old Jun 28, 2002 | 12:12 AM
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Default Re: broke a bolt (87Beast)

a flush break is where the washer comes in,
the washer attempts to isolate any fusion to the surrounding metal (hole).
the idea is to bond to the stud through/with the center of the washer.
this is often successful, but it could of course make more of a mess as well :eek:
a good muffler shop probably does this trick every other day!
welding to the easy-out is another story though!

good luck, i hate it when that happens! :smash:
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