C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Blend Door is KILLING ME!

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Old Aug 31, 2013 | 01:50 AM
  #21  
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Cliff Harris
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Those are mystery GM part numbers. Unfortunately there is no cross reference to standard part numbers. Generally they leave off the first four numbers and your 8399 is probably something like 16038399. I've seen parts like this available on Chinese web sites, but you'd have to buy a whole reel with 2000 - 3000 parts.

I think those parts are pretty generic and you should be OK with a 2N2222, which is rated at 40V, 800mA.

[EDIT] I calculated the power dissipated by the 140 ohm resistors. The equation is V*V/R. At 13 volts that comes out to 13*13/140 = 1.2 watts. No wonder they overheat. They are rated at 1 watt. The rule of thumb is to double the resistor power, so they should be at least 2 watt resistors. [/EDIT]

Last edited by Cliff Harris; Aug 31, 2013 at 06:11 PM. Reason: Added note on resistor dissipation.
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Old Sep 1, 2013 | 10:35 AM
  #22  
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Originally Posted by Cliff Harris
Those are mystery GM part numbers. Unfortunately there is no cross reference to standard part numbers. Generally they leave off the first four numbers and your 8399 is probably something like 16038399. I've seen parts like this available on Chinese web sites, but you'd have to buy a whole reel with 2000 - 3000 parts.

I think those parts are pretty generic and you should be OK with a 2N2222, which is rated at 40V, 800mA.

[EDIT] I calculated the power dissipated by the 140 ohm resistors. The equation is V*V/R. At 13 volts that comes out to 13*13/140 = 1.2 watts. No wonder they overheat. They are rated at 1 watt. The rule of thumb is to double the resistor power, so they should be at least 2 watt resistors. [/EDIT]
Yeah, I noticed that the schematic you gave me a link to showed the 140's rated at 2 watts when all others refer to 1 watt. I also already figured out that a general purpose NPN would work in the circuit. All is back together and working again.
Cliff, thank you again for all of your help. With the right information and a little common sense, anything is possible.
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Old Jul 22, 2014 | 04:35 PM
  #23  
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From: Epfenbach BW
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Just had the same problem, heat stuck full on.
Checked the transistors and they were the problem.
I only had 2N3904 which are rated at 200mA but they worked fine. Will get some 2N2222 to be on the safe side though!
I swapped 2 original transistors from the solenoids and used them for the blend door actuator. The solenoids most likely draw less current ao 2N3904 will work as a test.

Great thread, I would have never gotten such a fast and easy solution!
Thanks

Last edited by eaglevision993; Jul 22, 2014 at 05:09 PM.
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Old Jul 22, 2014 | 09:40 PM
  #24  
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Originally Posted by eaglevision993
Just had the same problem, heat stuck full on.
Checked the transistors and they were the problem.
I only had 2N3904 which are rated at 200mA but they worked fine. Will get some 2N2222 to be on the safe side though!
I swapped 2 original transistors from the solenoids and used them for the blend door actuator. The solenoids most likely draw less current ao 2N3904 will work as a test.

Great thread, I would have never gotten such a fast and easy solution!
Thanks
i had that last summer, had blend door jammed open, now never heat ,Idont care, summer car.
But wa\hat are transistors ,where do I buy some, where on the car are they?
My a/c unit is a blank scene and nothing works.I am boiling to death in there.Help!
Ok,
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Old Jul 23, 2014 | 12:46 AM
  #25  
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From: Epfenbach BW
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Hi,
the transistors which were bad in my case are located inside the HVAC programmer underneath the driver side dash. Not the a/c controller with the display.

Transistors basically work like small relays. They switch higher current with a low current signal. Every electronic store has them. Here is what they look like:

http://mic.hit-karlsruhe.de/projekte...transistor.jpg

If you remove the programmer, also replace the big capacitor and the 2 140 ohm resistors. Then reflow all soldering points on the board for good measure.

But a blank display may be a different fault. There are tons of reading material here on non working a/c head units. Most problems are caused by the connection between the mainboard and display board inside the unit.

Best regards
Benjamin
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Old Jul 24, 2014 | 11:36 AM
  #26  
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Originally Posted by Craftman555
EUREKA!!!! One transistor and two diodes............problem solved. Now all I need is a suitable replacement transistor cuz I stole one from one of the vacuum circuits. Anybody know the specs?
I would love to change transistors and get my a/c going, but I don;t know where to even start, where to buy them, I can give them to a guy I suppose at a garage to install them.
The unit is a box, they just tell me to buy a new box.
How would a non handy person fix this?
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Old Jul 25, 2014 | 01:15 AM
  #27  
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Originally Posted by MZee
The unit is a box, they just tell me to buy a new box.
How would a non handy person fix this?
You can't just buy a new box because there are none left (all stock was used up years ago). The only choice is a used unit or a rebuilt one if you can find one.

Find a handy person. A Corvette club in your area might have one. I can't really help you with this. I've been doing electronics for over 50 years and I can do almost anything so it's kind of hard for me to relate to someone who has no experience at all.
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Old Jul 25, 2014 | 12:19 PM
  #28  
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From: Epfenbach BW
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If you find someone with even medium electronic knowledge he will be able to replace those transistors and related components.
Just show him this page and if he knows his way around basic electronics he will immediately know what to do. The transistors can be bough at any Radio Shack or similar store.
Just tell them you need 2 140 Ohm / 3 Watt /5% resistors and around ten 2N2222 NPN-transistors or equivalent. They are just a couple of cents each...around 50 cents and 10 will be almost twice as much as you will need for the whole box.

The procedure of replacing the transistors is easy, but you need basic solering skills. Resistors tolerate too much soldering heat, but transistors may be damaged so you need to know how to solder. There are tons of online tutorials on soldering and transistor replacement. It is really not hard at all.

But if you feel more comfortable giving the job to an experienced person, any one who works with electronics can do it. TV/radio repair shops for example.

Best regards
Benjamin
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