C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

fuel pump problems

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Old Sep 19, 2013 | 07:29 PM
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Default fuel pump problems

85 vette....hate to start another thread, but the other one even confused me....now I have no codes....the fuel pump will turn on with the key...up to 38# and immediately drop to 0 with a click from the fuel pump relay...it's new too. wtf is the relay supposed to click?...never noticed that before... i did notice that the relay was made by the zipperheads....don't make anything good over there....do I need another one????.

Last edited by playsdixie; Sep 19, 2013 at 07:32 PM.
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Old Sep 19, 2013 | 07:43 PM
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Originally Posted by playsdixie
....the fuel pump will turn on with the key...up to 38# and immediately drop to 0 ..
Already answered
http://forums.corvetteforum.com/1584961538-post4.html

Originally Posted by playsdixie
. wtf is the relay supposed to click?..
It will if it is being turned on and off which it does when you 1st turn on the key.
The ECM only runs the pump for several seconds to prime the rails then it turns off.
The relay is only operated again when you crank the engine over and the ECM sees the signal
coming from the dist being rotated
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Old Sep 19, 2013 | 08:10 PM
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Originally Posted by vetteoz
Already answered
http://forums.corvetteforum.com/1584961538-post4.html

It will if it is being turned on and off which it does when you 1st turn on the key.
The ECM only runs the pump for several seconds to prime the rails then it turns off.
The relay is only operated again when you crank the engine over and the ECM sees the signal
coming from the dist being rotated
I get that, but when I first installed the new pump last month, the pressure came up but stayed for awhile...now it just goes to 0 immediately..?
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Old Sep 19, 2013 | 09:21 PM
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Originally Posted by playsdixie
.the fuel pump will turn on with the key...up to 38# and immediately drop to 0
Back to the basics.
In your other post, you stated you were only getting 20 psi?
Has that now changed?
If you are running the pump fulltime through the test point and the pressure is low, then you are losing pressure somewhere upstream
Do the reg / injector leak down tests.

If the rail pressure comes up correctly but will not hold ,
then above tests also apply but the check valve in the tank may not be holding pressure.
You may also have a split in the line from the pump to the tank outlet that is bleeding off the pressure
Testing is the only way to determine the fault
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Old Sep 19, 2013 | 09:41 PM
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Originally Posted by vetteoz
Back to the basics.
In your other post, you stated you were only getting 20 psi?
Has that now changed?
If you are running the pump fulltime through the test point and the pressure is low, then you are losing pressure somewhere upstream
Do the reg / injector leak down tests.

If the rail pressure comes up correctly but will not hold ,
then above tests also apply but the check valve in the tank may not be holding pressure.
You may also have a split in the line from the pump to the tank outlet that is bleeding off the pressure
Testing is the only way to determine the fault
it's weird i know...i couldn't get it to come on with the key...then I left the key on,,drained the battery a bit...charged it up, and now pressure goes to 38 but drops instantly..
fsm is asking me to pinch the return fuel lline and force the pump on...says it should get to 60...where should I piinch it off?..wondering how far I should go with this...replacing everything...manifold/injectors/ fuel rail/eg/spring diaphragm and regulator anyway....just like to know it ran before I started all this work...could be a leaking injector or fpr...just happened so suddenly....
although I get no codes...I couldn't get the burn off relay to go...thought maybe that has something to do with it...fsm says when you jump a and e, with the key on, and then off, wire should glow in 4 sec....doesn't happen....seems like I should get a code....
got a code 34 when this all started , but it doesn't read now when I read the codes...only 12....I haven't cleared it....where did it go? is my ecm playing with me???
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Old Sep 19, 2013 | 09:59 PM
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You have to remove the dam around the filler neck to get to the two lines at the tank. They are the only place you can pinch the lines (feed and return) to test.

How long does it take to get your 38 psi?
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Old Sep 19, 2013 | 10:51 PM
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Originally Posted by John A. Marker
You have to remove the dam around the filler neck to get to the two lines at the tank. They are the only place you can pinch the lines (feed and return) to test.

How long does it take to get your 38 psi?
1 second...then 0 in 2....

thanks, I knew I could get them there...just wondered if there was anywhere else...Paul
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Old Sep 19, 2013 | 11:05 PM
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There is another pair of rubber hoses between the frame fuel lines and the engine fuel lines. Kinda hard to get to down there, though. They're buried amongst a lot of stuff.
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Old Sep 21, 2013 | 10:59 AM
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got around this am to get at the fuel return line...pinched it off...pressure went quickly to 38dropped to 20 and to 0 with the click of the relay.....fsm indicated to check leaking injector or cold start valve....it would have to be some leak to drop the pressure that quick...i'm thinking it's got to be the fuel pump..i'm thinking if there's a check valve, it's internal in the pump....with the 38 # spike, car will start to fire, but will not run...0 pressure....seen lots of threads complaining about crappy fuel pumps...this one's from ecklers, 3 months old..
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Old Sep 21, 2013 | 02:25 PM
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this thread will be coming to an end soon....finally got the war dept to turn the key so I could quickly pinch the fuel pressure line...held pressure until I released.....somethings wrong in the tank...pump or the moron who installed it....i'll let you know....pulled it 3 times trying to fix the old sending unit...once for the fuel pump, once angain for the new sending unit....getting to be a pro at fuel pump removal...
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Old Sep 21, 2013 | 06:10 PM
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end of this story....followed the gm manual to the bitter end....ended up being the very last thing on the trouble shooting chart....loose rubber connector on the fuel pump.....car now runs like a champ
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Old Sep 22, 2013 | 03:28 AM
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If you're talking about a hose between the fuel pump and the tube on the fuel level sender, then that hose MUST be submersible fuel line. There was a "pulsator" there originally, but many people replace it with a piece of hose. This is the stuff you need:

Amazon.com: Gates Rubber Company 27093 5/16submersible Fuel Line: Automotive Amazon.com: Gates Rubber Company 27093 5/16submersible Fuel Line: Automotive
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Old Sep 22, 2013 | 08:00 AM
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Originally Posted by Cliff Harris
If you're talking about a hose between the fuel pump and the tube on the fuel level sender, then that hose MUST be submersible fuel line. There was a "pulsator" there originally, but many people replace it with a piece of hose. This is the stuff you need:

Amazon.com: Gates Rubber Company 27093 5/16submersible Fuel Line: Automotive
thanks Cliff....I have a pulsator...too much distance from the bottom of the sending unit and where the pipe sticks in the pulsator/pump...just had to bend the pipe down a little to make up the difference...pump was not securely in the pipe far enough..

now that it runs good again...going to tear it down...new injectors..intake/rails/runners/plenum/tb..all chrome..
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Old Sep 22, 2013 | 09:37 PM
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Originally Posted by playsdixie
.ended up being....loose rubber connector on the fuel pump.....
I mentioned that line back in post # 4
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Old Sep 23, 2013 | 01:04 AM
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Originally Posted by playsdixie
thanks Cliff....I have a pulsator...too much distance from the bottom of the sending unit and where the pipe sticks in the pulsator/pump...just had to bend the pipe down a little to make up the difference...pump was not securely in the pipe far enough.
I had that same problem when I bought a new fuel level sender. I put some Ty-Raps on the fuel pump to raise the pulsator enough to make a good connection. That made me nervous because it seemed too shaky, so I replaced it with some silicone hose that I had. When I pulled it out a few days later the silicone hose was about twice the diameter it was originally. That's when I found out about the submersible hose. I found TONS of posts from people who used the wrong hose and had it dissolve in the fuel. Regular fuel hose is only resistant to fuel on the INSIDE.
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Old Sep 23, 2013 | 06:35 PM
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Originally Posted by Cliff Harris
I had that same problem when I bought a new fuel level sender. I put some Ty-Raps on the fuel pump to raise the pulsator enough to make a good connection. That made me nervous because it seemed too shaky, so I replaced it with some silicone hose that I had. When I pulled it out a few days later the silicone hose was about twice the diameter it was originally. That's when I found out about the submersible hose. I found TONS of posts from people who used the wrong hose and had it dissolve in the fuel. Regular fuel hose is only resistant to fuel on the INSIDE.
thanks, that's good to know.....including twice this weekend, thats about the fifth time i've pulled that out....pretty sure i'll be doing it again for one thing or another....thought there was too much slack in the pump/pulsator connection, but never having seen it before, left it as it was.....bending that pipe down a little was ridiculously easy.. and
boy...does the car really run smooth...I always heard a little hesitation at idle...now perfect...smooth, no hesitation...i guess when you get the fuel pressure just right.....it goes...unfortunately now that i've got it to run so good...i'm building an intake/new infectors/rail/runners/plenum/tb...all chrome ..to be installed yet..new egr /regulator...setting it up in the garage....i'll pull it all out at one time....it's running soo good, i' hate to shut it down.
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Old Sep 23, 2013 | 07:28 PM
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Did your fuel pressure increase beyond 38 psi or just stop falling after the fix?
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Old Sep 24, 2013 | 06:36 AM
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Originally Posted by Pete919
Did your fuel pressure increase beyond 38 psi or just stop falling after the fix?
pressure is 38...not a adjustable regulator....i'm installing new injectors with a adjustable reg...going to run at 43.5 per fuel injector corp....new injectors are 22#
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Old Sep 24, 2013 | 09:00 AM
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Originally Posted by playsdixie
pressure is 38....i'm installing new a adjustable reg...going to run at 43.5
If you are not getting the specified pressure now, a AFPR won't help.
It can only lower the pressure; it can't increase it any higher than what the pump puts out now
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Old Sep 24, 2013 | 05:38 PM
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Originally Posted by vetteoz
If you are not getting the specified pressure now, a AFPR won't help.
It can only lower the pressure; it can't increase it any higher than what the pump puts out now
very interesting...how then, do I get higher pressure?? This is a new fuel pump....
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