C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Fuel heating up

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Old Aug 2, 2014 | 04:44 AM
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Default Fuel heating up

I'm a C3 guy, but recently converted to FI. Since the early TPI's are close to our engines, I though I ask around here.

How hot does the fuel get with your TPI ? In mine the injectors and fuel rails seem to heat up the fuel some. It makes the fuel evaporate in the fuel tank and causing some pressure in the tank.

Thanks
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Old Aug 2, 2014 | 09:29 AM
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I don't see this on my 86.

I would be concerned that there is a potential for a fire from this condition. Do you have a fuel pressure regulator and a return line in your set up. If the pump is dead heading, this could cause this.
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Old Aug 2, 2014 | 10:43 AM
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Originally Posted by Cajun CB
I don't see this on my 86.

I would be concerned that there is a potential for a fire from this condition. Do you have a fuel pressure regulator and a return line in your set up. If the pump is dead heading, this could cause this.
Yes I have a return line and fuel pressure regulator.
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Old Aug 2, 2014 | 11:59 AM
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My '85 does that. especially after a long drive. My research tells me that this can happen if the regulator / return line are after the fuel rails (stock TPI). the theory is that the fuel heats up in the rails, and is then returned to the tank. google "fuel rail plumbing" and you'll find horror stories where guys had to pack their fuel line in ice. i'm going to try to put an aftermarket regulator before the rails, and deadhead the rails. there appears to be pros and cons to each method.
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Old Aug 2, 2014 | 01:24 PM
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Originally Posted by RePete
My '85 does that. especially after a long drive. My research tells me that this can happen if the regulator / return line are after the fuel rails (stock TPI). the theory is that the fuel heats up in the rails, and is then returned to the tank. google "fuel rail plumbing" and you'll find horror stories where guys had to pack their fuel line in ice. i'm going to try to put an aftermarket regulator before the rails, and deadhead the rails. there appears to be pros and cons to each method.
Hm, I Always thought that the fuel pressure regulator needed to be after the rails. That's how I have it hooked up.

Only difference is, due to the fuel tank in a C3 not being baffled, I had to use a fuel surge tank which is mounted in the right fender. So a low pressure pump feeds and returns fuel from the surge tank to the main tank, the high pressure pump feeds of the surge tank and the regulator returns it to the surge tank.

It was worse the first time I drove it a bit longer, so I mounted heat shielding to keep the hot air coming of the headers away. It's a lot better, but it seems like the engine is indeed putting in the rest of the heat.
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Old Aug 2, 2014 | 01:53 PM
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Originally Posted by Belgian1979vette
Yes I have a return line and fuel pressure regulator.
Is the return line hot?
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Old Aug 2, 2014 | 04:11 PM
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Originally Posted by Cajun CB
Is the return line hot?
it's hot, but not so much you burn your hand or cannot hold your hand to it. The same with the surge tank.
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Old Aug 2, 2014 | 05:29 PM
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http://ls1tech.com/forums/conversion...-plumbing.html

I know new corvettes have the regulator near the gas tank.
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Old Aug 3, 2014 | 06:12 AM
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Originally Posted by Belgian1979vette
it's hot, but not so much you burn your hand or cannot hold your hand to it. The same with the surge tank.
If it is hotter than what is coming out of the tank, the tank will slowly heat up. You may have to wrap the fuel line where it is near exhaust lines.
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Old Aug 3, 2014 | 08:02 AM
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..... On the C4 , the return fuel is routed into the sump in the fuel tank to be re-used by the engine rather than letting it heat up all the fuel in the tank ... you also need a working vapor recovery system ... charcoal canister and all the vacuum hoses and solenoids to prevent pressurizing the fuel tank and to control the vapors in regards to when they are allowed back into the intake manifold ... if its not hooked up correctly it can interfere with the operation of the engine ............
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Old Aug 3, 2014 | 08:21 AM
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Originally Posted by Belgian1979vette
Hm, I Always thought that the fuel pressure regulator needed to be after the rails. That's how I have it hooked up.

Only difference is, due to the fuel tank in a C3 not being baffled, I had to use a fuel surge tank which is mounted in the right fender. So a low pressure pump feeds and returns fuel from the surge tank to the main tank, the high pressure pump feeds of the surge tank and the regulator returns it to the surge tank.

It was worse the first time I drove it a bit longer, so I mounted heat shielding to keep the hot air coming of the headers away. It's a lot better, but it seems like the engine is indeed putting in the rest of the heat.
..... It sounds like you have it plumbed properly ... but just the act of pressurizing the fuel heats it , same with pushing it through the fuel rails over a hot engine , and the surge tank being in the engine compartment ... all will heat the fuel ... insulate and shield the tank as best you can ... hot fuel is the nature of modern high pressure EFI systems which is part of the reason that the C5 Corvettes "dead-headed" pressurized fuel to the engine by using an in tank regulator/fuel pump combo , which also made it more difficult for "tinkerers" to play around with changing fuel pressure for performance .......
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Old Aug 3, 2014 | 08:32 AM
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Default Hot fuel

There was a Roadkill on Youtube that included this very issue. IIRC the cause was thought to be a high volume fuel pump or a small amount of fuel in the tank. It was the one with the Hemi Dodge and they were taking it drag somewhere. The temp solution was to pack around the fuel cell in the trunk to cool the fuel
May give you some leads on your problem.
Good luck.
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Old Aug 3, 2014 | 08:43 AM
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Well, I use an Aeromotive A1000 pump
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Old Aug 3, 2014 | 11:49 AM
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Originally Posted by Belgian1979vette
Well, I use an Aeromotive A1000 pump
..... Depending on your mods , you may be able to help your fuel heating issue by substituting a more stock-ish fuel pump that won't circulate the fuel so fast through the rails ..........
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Old Aug 6, 2014 | 12:52 PM
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Well, I'm being told that the A1000 pump due to it's large capacity is also responsible for heating up of the fuel. The advice given was to use the Aeromotive speed regulator. Unfortunately this is a very, very expensive item.

Are there any alternatives ?
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Old Aug 31, 2014 | 05:35 PM
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This is a pretty good discussion on your exact problem. http://www.pro-touring.com/threads/2...lator-plumbing
Most of those guys also are using the A1000 pump. I think I'm gonna dead head my rails, but I'll still keep the FPR up by the engine because its convenient and I already have a return line.
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