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Smoking 1990 ZR1

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Old Aug 20, 2014 | 10:24 AM
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Default Smoking 1990 ZR1

hello and nice to meet you all...
I have a 1990 ZR1. #6 cylinder seems to be leaking fuel from the injector. All the injectors have been replaced. The head gaskets have been replaced as well. we were not positive there was a head gasket issue but replaced during rebuild. white smoke was coming from the right exhaust heavily. smelled like gas. ECM has been gone through. (sent in). spark plugs and wires replaced. Still have smoke issue after all this work.
Note: the work has all been performed by a very well known corvette mechanic in my area. Is there a frame sensor that could be corroding causing this issue???
any ideas on this would be a huge help!
thanks!
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Old Aug 20, 2014 | 10:33 AM
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White smoke normally indicates water. Maybe you should check for HC in the coolant first.
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Old Aug 20, 2014 | 11:02 AM
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I agree. in this situation it is fuel. #6 injector dumping fuel. factory service manual says replace ECM. that has been checked out and repaired.
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Old Aug 20, 2014 | 11:14 AM
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Originally Posted by tbirdsps
White smoke normally indicates water.
Originally Posted by jerred
I agree. in this situation it is fuel.
Say WHAT?? tbirdsps says water, then you "agree that it's fuel"???

Regardless of what you think your #6 injector is doing (how did you determine that?), white smoke is from water....not fuel. If fuel were the source/cause of your smoke, the smoke would be black....not white.
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Old Aug 20, 2014 | 11:32 AM
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There is a period after [I agree]... sorry, forgot to capitalize the letter I after the period...
I am trying to say that I agree that in most cases white smoke means water.
I agree that in a rich condition, black smoke is common.
In the condition that I have, there is so much fuel that it is not burning enoughh of the fuel to turn it black. You can actually light the drips of fuel coming from the exhaust.
I have determined that it is #6 because when engine is turned over without spark plug in place, fuel ejects from the cylinder.
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Old Aug 20, 2014 | 11:46 AM
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Well...you can fill a bowl with gas, light it, and it will make BLACK smoke. Can't really get much more fuel (or a richer mixture) than that. I assure you that white smoke is not from too much fuel. Anyway, if you have raw fuel coming from the exhaust and from cylinder #6 with the spark plug out, then you have a problem with #6 injector.


What happens if you unplug the electrical connector from #6 injector? Are you still getting raw fuel from that spark plug hole?
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Old Aug 20, 2014 | 12:02 PM
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Not sure. I will talk with the mechanic to see. I will respond again as soon as I have an answer. Thank you.
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Old Aug 20, 2014 | 01:21 PM
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I agree, with Tom400CFI...

You have a problem with the Fuel Injector, replace the leaking fuel injector...
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Old Aug 20, 2014 | 02:05 PM
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Swap injectors with #4 and see if #4 pours out fuel.
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Old Aug 20, 2014 | 02:12 PM
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The injector has been replaced.
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Old Aug 20, 2014 | 02:26 PM
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Originally Posted by jerred
The injector has been replaced.
Odds are slight, but maybe lightening is striking twice. Swap injetors or injector leads.
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Old Aug 20, 2014 | 04:31 PM
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Originally Posted by jerred
The injector has been replaced.
If the "New" fuel injector is leaking, it's defective and needs to be replaced...
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Old Aug 20, 2014 | 04:54 PM
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Mount a gauge on the rails. If the Injector is dumping, it will loose all its pressure. Key on, engine off. If ones bad, Replace them all, then move on. Common problem and Expensive. Also is your oil level rising? The oil smell like gas? Why did the heads come off in the first place? They should of went to the machine shop to be disassembled and Magnafluxed and freshed up. Why wasn't that done? Then you would be where your at right now. You can't play with these things because you end up doing things over and over and a gas wash on the motor isn't good because it can cause expensive problems in the bottom end
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Old Aug 20, 2014 | 05:22 PM
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http://forums.corvetteforum.com/c4-z...injectors.html
http://www.zr1.net/forum/showthread.php?p=148378

Last edited by cudamax; Aug 20, 2014 at 05:28 PM.
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Old Aug 20, 2014 | 07:31 PM
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Originally Posted by cudamax
a gas wash on the motor isn't good because it can cause expensive problems in the bottom end
Dont mess around with it, do as suggested above and swap injectors around and see if its a bad "new" injector. If the problem moves on, its the injector. If the problem stays, its the wiring. Most important, dont run that engine or you will be rebuilding it.

Good luck!
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Old Aug 21, 2014 | 08:41 AM
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There was fuel getting in the oil. The heads were pulled during the rebuild. The mechanic strongly felt like this was a water issue and not fuel. (head gasket most likely). This turned out to not be a water issue. The heads were freshened up and the engine rebuilt. The gas wash is a major concern and I agree that the engine should not be run due to this. Mechanic was not available yesterday. I will report back the injector troubleshooting sequence he used when I can.
thank you to everyone for the feedback and I will keep you posted.
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Old Aug 21, 2014 | 09:37 AM
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Originally Posted by jerred
I have a 1990 ZR1. #6 cylinder seems to be leaking fuel from the injector.
If you already know the fuel injector is leaking, why won't your mechanic replace it???.......
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Old Aug 21, 2014 | 09:44 AM
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If you are sure its the injector just unplug it and see if it stops. Be sure to also unplug the secondary injector in case its the issue. If the fuel is the cause of the white smoke it should stop, now the motor will run ruff on 7 cylinders. You may also want to drain the oil and check for contamination gas or water.

If you still have white smoke it was not the issue.
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Old Aug 21, 2014 | 09:59 AM
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Wait a minute. Your mechanic pulled the heads because he thought this smoking problem was a head gaskt problem? or what?
Did u go to a mechanic because it had white smoke coming from the tail pipe? and he said he wanted to pull the heads thinking it was a head gaskt?, if so did u also have fuel at the same time in the oil? or did that happen after the heads were pulled?
Because I'm thinking you u went somewhere for a Diagnosis and he just pulled the heads and just inspected the head gaskt's and thought they looked good, then went on to freshen up the valve train and didn't strip them down and send them out for Magnafluxing or other tests and he didn't look into it far enough. Because u can't really see all the time just with ur naked eye cracks in Aluminum or pin holes.
http://www.goodson.com/blog/2012/01/...ack-detection/
Has this motor overheated? had a coolant leak? then overheated? Was it and if so How long was it run hot?
Anyways if he thought it was a water Issue and pulled it all apart and then afterwards you are still where u were to begin with minus a lot of Cash. I'd be pissed and asking why the heads were not inspected completely to rule out and cracks or pin hole and or looking to find someone else to do the work that can get into it and come out with the thing fixed, the first time. IMO
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Old Aug 21, 2014 | 10:34 AM
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Originally Posted by cudamax
I'd be pissed and asking why the heads were not inspected completely IMO
I"d be pissed that a "mechanic" can't figure out why a cylinder is (apparently) flooding.
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