C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Iron cast block VS alu block

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Old Aug 30, 2015 | 02:41 PM
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Default Iron cast block VS alu block

Open this thread cause i would to know all opinios about this topic pro and cons about iron and alu

Surely alu block allow to high rpm
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Old Aug 30, 2015 | 03:00 PM
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I don't see how the block material would change rpm potential of a street driven SBC based engine.


Valve train and rotating assembly would have bigger impact on the ability to survive higher rpms.
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Old Aug 30, 2015 | 03:03 PM
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Originally Posted by aboatguy
I don't see how the block material would change rpm potential of a street driven SBC based engine.


Valve train and rotating assembly would have bigger impact on the ability to survive higher rpms.
Ok so which are pros and cons about them? Maybe alu weight advantage or better iron cast thermal conductivity

Last edited by Christi@n; Aug 30, 2015 at 03:05 PM.
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Old Aug 30, 2015 | 04:05 PM
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if your talking gen 1 sbc an aluminium block is expensive at least any that I have seen.
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Old Aug 30, 2015 | 04:53 PM
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Assuming this is Gen 1 vs Gen 1 SBC.
Aluminum block is lighter. I think it was 40 to 50 pounds lighter then a gen 1 iron block.
It also costs something like $5000.00 US for just the block.

You have to sleeve the cylinders. which is a plus or minus depending on what you do with it. For a street car, not worth it. All out effort race car... Meh!
I don't remember if the lifter bores need to be sleeved as well.

Aluminum is not as strong as cast iron. If you have a rod failure, you can bet the block will end up trash with a hole in it. Just like some of the Lsx engines do.

For this comparison alone, it makes putting an LSx series engine in the car all that much better economically . you can get a whole LS3 for $7K and it will be lighter and better then Gen 1 decent race stuff. The LS6 crate engine which has been discontinued it seems was $5500

Thermally it will heat up at the same rate as aluminum heads. Compared to say aluminum heads on an iron block.

That is about all I can think of.

It will have no other performance impact.

If you need to lift the bare block, it will be something like 90-100 pounds, compared to what I weighed my bare l98 block at 145 pounds.
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Old Aug 30, 2015 | 06:21 PM
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Look into block lightening
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Old Aug 31, 2015 | 12:47 PM
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modern gasket technology has overcome this to a great extent but iron and aluminum expand and contract at different rates and aluminum heads on an aluminum block would theoretically offer better sealing;

assuming something less than a catastrophic failure, aluminum is repairable; cast iron, not so much.

an aftermarket cast iron block is gonna cost more than an OEM cast iron block but will be stronger and offer much improved oiling over OEM but won't be terribly more expensive (maybe even less) than a fully prepped OEM block which still won't be as strong as an aftermarket block ... with strength comes weight... only a few pounds more than an OEM cast iron block

an after market aluminum block? much lighter and crazy expensive ... but if you can afford it, why not?
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Old Aug 31, 2015 | 02:27 PM
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Other thermal properties... an aluminum block will warm up and cool down faster than an iron block. Iron blocks typically retain heat much longer. My LT1 (iron block/alum heads) is still warm to the touch after sitting overnight... at least during the summer.
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Old Aug 31, 2015 | 02:34 PM
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If all Gen I SBC, its really about the weight savings off the front of the car to me.
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Old Sep 1, 2015 | 05:14 AM
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Originally Posted by DGXR
Other thermal properties... an aluminum block will warm up and cool down faster than an iron block. Iron blocks typically retain heat much longer. My LT1 (iron block/alum heads) is still warm to the touch after sitting overnight... at least during the summer.
Most likely this property (retain het much longer) is prefereable think
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Old Sep 1, 2015 | 10:22 AM
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There are CNC programs to get a dart little M block to weigh LESS than an aluminum block.

Then again the same program on an aluminum block would drop even more.
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Old Sep 1, 2015 | 10:28 AM
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My next block will be a Dart block, bored and stroked to 427 cu.. In my opinion these blocks are the way to go for maximum power and strength.....thumbs:....WW
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Old Sep 1, 2015 | 02:47 PM
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If your willing to spend the money it takes to buy an aluminum block, I would consider a Dart iron eagle tall deck. Then you can run 461, 464, 468 or 472 cubic inches with a 4.25 stroke. You would still have the weight of a iron block, but the added cubic inches would have the potential if done right to make some pretty big power.
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Old Sep 1, 2015 | 04:31 PM
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Heres a aluminum block over in the parts for sale section, needs work.

https://www.corvetteforum.com/forums...n-1-block.html
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Old Sep 1, 2015 | 04:53 PM
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Weight, cost, and time. I would love to have an aluminum block in my track car for the weight savings but so far have resisted it. It would cost quite a bit more and take extra time to adapt in.
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Old Sep 1, 2015 | 09:25 PM
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The main thing with the aluminum block is the ability to repair it. Unless you blow out the lifter bores you can repair virtually anything else. Most don't care to repair a crack in the mains but it has been done plenty of times. Outside of that, most other options can now be had on a cast iron or better yet, a CG block. Just my .02
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