C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

HELP needed: Caliper Rebuild

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Old Mar 11, 2016 | 08:02 PM
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Default HELP needed: Caliper Rebuild

Recently had all of my 96 LT4 brake calipers powder coated, and am now in the process of rebuilding the calipers. Everything was going smoothly until the time came to install dust boot covers on front pistons. For the life of me I can't figure out how to get this done. Are there any insider tricks here that will make the job any easier? Thanks in advance!
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Old Mar 11, 2016 | 10:12 PM
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Put the seal in the caliper first. Lube the back of the piston with a little break fluid and work it in. Make sure the bleeder is open.
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Old Mar 12, 2016 | 07:44 AM
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this topic pops up every so often. it's a bit of a puzzle, but a extremely simple puzzle. i'm assuming a 96 is somewhat configured like 92 and 85 calipers - the caliper/piston/seal thing, so here a link that might shed some light -
https://www.corvetteforum.com/forums...e-rebuild.html
it's been about 10 years since I've done it, but even after reading the links, i'm having a tough time visualizing the procedure today. anyway, hope it helps....

Last edited by Joe C; Mar 12, 2016 at 07:44 AM.
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Old Mar 12, 2016 | 09:16 AM
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I was trying the methods you guys talked about by installing on back side of pistons then putting in caliper groove. The problem I had was that the seal kept sliding back off of piston anytime I tried to put the seal lip into caliper groove. Maybe too much lube on seal? Can I get away with not lubing the under side of seals piston lips?
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