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85 corvette - AC system o-ring size

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Old Jun 26, 2016 | 01:36 PM
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Default 85 corvette - AC system o-ring size

85 corvette - there is a low pressure cycling switch coming off the evaporator. the factory parts manual calls out a .301 x .070 (5/16" x 1/16" (7.65 x 1.78)) o-ring. I replaced with this callout, and it leaks like a sieve. I have one of those mastercool o-ring sets, and there is not a size that matches the original o-ring. I did use a 8.8 x 1.9 (.3465 x .075) - it's the closest, but not a perfect match. pulling a vacuum as we speak - not sure if it will hold the vacuum. anyone know the correct size? TIA....

update: pulled a vacuum for about 30 minutes (28"), and it SEEMS to be holding? follow up questions - how long should I pull a vacuum, and how long should it hold before I can say it's leak free?

Last edited by Joe C; Jun 26, 2016 at 01:55 PM.
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Old Jun 26, 2016 | 04:31 PM
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If you're referencing a GM# 3041596 cycling switch for an '85 then it's a .351 X .072 GM# 52450548 I believe. If you're confident of the switch post the part # you believe the switch to be.
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Old Jun 26, 2016 | 08:51 PM
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Originally Posted by WVZR-1
If you're referencing a GM# 3041596 cycling switch for an '85 then it's a .351 X .072 GM# 52450548 I believe. If you're confident of the switch post the part # you believe the switch to be.

I'm thinking the switch number is 10007057 - could be wrong though. there is nothing in this 270 piece o-ring kit that's close to .351
x .072. my .3465 x .075 seems to be working and holding vacuum.

thanks for the reply - BTW, you're not in any of that WV flood area, are you? hope you're high and dry....

Last edited by Joe C; Jun 27, 2016 at 12:10 AM.
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Old Jun 27, 2016 | 04:31 AM
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Originally Posted by Joe C
I'm thinking the switch number is 10007057 - could be wrong though. there is nothing in this 270 piece o-ring kit that's close to .351
x .072. my .3465 x .075 seems to be working and holding vacuum.

thanks for the reply - BTW, you're not in any of that WV flood area, are you? hope you're high and dry....
I'm quite dry -

Search eBay for this evap (3057733 GM) and the switch (3041596 GM) there's a very good snapshot by JnJ and several of the switch. The mounting port for the switch is shown well in the JnJ image.
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