C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Headlight clicking

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Old May 13, 2017 | 08:01 PM
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Default Headlight clicking

This afternoon I pulled cover off Ruby. Did not start all winter no did I have the battery tender on. Battery was dead and put charger on. Tried headlights to see if cables were working ok, but when I turned the lamps off rotated butthe left side continued to click several times tha would stop. Put it on boost but would not start and clicked whiletrying to engage the ignition. Will give it a half hour and try starting it again. Not sure if gears are becoming worn or maybe a bad relay stuck.
Any ideas?
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Old May 13, 2017 | 08:18 PM
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Originally Posted by scotth48
This afternoon I pulled cover off Ruby. Did not start all winter no did I have the battery tender on. Battery was dead and put charger on. Tried headlights to see if cables were working ok, but when I turned the lamps off rotated butthe left side continued to click several times tha would stop. Put it on boost but would not start and clicked whiletrying to engage the ignition. Will give it a half hour and try starting it again. Not sure if gears are becoming worn or maybe a bad relay stuck.
Any ideas?
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Odds are you headlight Bushings are worn out, Let me Guess there is a pile of white dust under headlight
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Old May 14, 2017 | 12:08 AM
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Just went out and started the car and removed charger. It is midnight so did not check for residue as it was dark. But will check. If gears needed will go with the brass ones over the plastic probably.
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Old May 14, 2017 | 10:45 AM
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Originally Posted by scotth48
If gears needed will go with the brass ones over the plastic probably.
If you want.... but understand that the brass "wheel" has nothing to do with the bushing or wearing of the bushing.

I've seen bushings wear all the time but have never heard of the gear wearing out. I'm sure it has happened, but I've never seen it.

I just replaced both motors on my 91. I did not bother to do the rebuild and the cost /benefit of doing myself (this time) did not seem to add.
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Old May 14, 2017 | 03:51 PM
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I did see under another posting while doin more research about the plastic bushings or plastic pucks that see to be the problem moreso than the gear. They listed a Dorman number for the and to use a grease that is high temp like what is used on brake calipers. Got to look up that post again for that dormain number. Not sure how old the post was, said they were $7.50.
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Old May 14, 2017 | 05:55 PM
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Originally Posted by scotth48
I did see under another posting while doin more research about the plastic bushings or plastic pucks that see to be the problem moreso than the gear. They listed a Dorman number for the and to use a grease that is high temp like what is used on brake calipers. Got to look up that post again for that dormain number. Not sure how old the post was, said they were $7.50.
That sounds about rite the set I for my car are still available, I took it all apart expecting the worst because my lights just rocked and forth with the motors running and all it was is the pucks went to dust.
https://corvetteparts.com/item/dowel...pair-1988-1996
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Old May 14, 2017 | 07:11 PM
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Is there a seal kit needed too?
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Old May 14, 2017 | 07:35 PM
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Originally Posted by scotth48
Is there a seal kit needed too?
There is a thin Gasket but I just reused it on the 1 side the other side was killed so I used a Ultra Thin bead of RTV in the missing Places There is nothing really not to much to Seal in or Seal out.
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Old May 17, 2017 | 09:48 AM
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Ordered two sets on ebay from carguy8t8 . Getting the bushings, both gaskets an grease for lights. Not getting the gears.
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Old May 17, 2017 | 03:09 PM
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Default headlights

I bought the plastic pieces to replace the shock absorbers plugs in the passenger headlight in my 1996. Bought them at AutoZone, they were a Dorman product in a blister pack and inexpensive. I used the same parts for the electric motors for the power windows in another car.
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Old May 17, 2017 | 11:28 PM
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Forget the brass gears. Correct on Dorman Power Window part. I did the driver's side and not 2 days later the other one clicked. They both snap around great. Did generously lube the worm gears with plastic grease, and the Dorman part is a perfect fit. They are shock absorbers.
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