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Injector flow question

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Old Apr 9, 2018 | 04:52 PM
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Default Injector flow question

Recently I have been reading a lot of articles on injectors. Some of the articles stated that when tested, the Bosch 3, 22 lb injectors don’t really flow 22 as stated They flowed somewhere around 19.5 and the ecu needed to be adjusted for engine to idle and run correctly. Anyone on forum have any knowledge of this reported problem? I have this injector and engine does not idle
smoothly
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Old Apr 9, 2018 | 05:02 PM
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I have them too, turned the fuel pressure up to 44#.....seems ok to me.....
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Old Apr 9, 2018 | 05:06 PM
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I don’t have adjustable fuel pressure regulator
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Old Apr 9, 2018 | 05:08 PM
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Originally Posted by mlm0
I don’t have adjustable fuel pressure regulator
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Old Apr 9, 2018 | 10:36 PM
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Originally Posted by mlm0
Recently I have been reading a lot of articles on injectors. Some of the articles stated that when tested, the Bosch 3, 22 lb injectors don’t really flow 22 as stated They flowed somewhere around 19.5 and the ecu needed to be adjusted for engine to idle and run correctly. Anyone on forum have any knowledge of this reported problem? I have this injector and engine does not idle
smoothly
I think the issue is that it has to flow 22 pounds per hour with pressure at 43.5psi so if you have a lower fuel pressure, you might get 19.5? IDK. Got a link to that article? Where did you get the injectors? Could it be old and/or dirty?
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Old Apr 9, 2018 | 10:37 PM
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Originally Posted by mlm0
I don’t have adjustable fuel pressure regulator
But do you have good pressure? Have you checked what it is when you turn the key on with the engine off? How well did it bleed down? Fast or slow? What is your fuel pressure under load at WOT?
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Old Apr 9, 2018 | 11:55 PM
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Don’t know where they came from, but were re-built by FIC. If you google flow rate of Bosch 3 , 22 lb injectors, most flow test list them below 22 lbs at 43.5. Usually 19.5 to 20 lbs. my fuel pressure is right on with vacuum disconnected at 43.5
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Old Apr 10, 2018 | 12:13 AM
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Originally Posted by mlm0
Don’t know where they came from, but were re-built by FIC. If you google flow rate of Bosch 3 , 22 lb injectors, most flow test list them below 22 lbs at 43.5. Usually 19.5 to 20 lbs. my fuel pressure is right on with vacuum disconnected at 43.5
Tried it briefly https://squareup.com/store/southBay-...-tpi-injectors

Flow Rate: 22LB/Hour 232cc/mn at 43.5Psi GM Pressure 19.5LB/Hour 200cc/mn at 39.15Psi Ford Pressure
Is that what you are talking about?

If so, I'm guessing that since Ford uses lower fuel pressure it will flow less and hence the 19.5pph. I think I read something about that. Ask Jon since you got it from him.

Last edited by aklim; Apr 10, 2018 at 12:23 AM.
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Old Apr 10, 2018 | 01:15 AM
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I will call Jon
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Old Apr 10, 2018 | 01:48 AM
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Originally Posted by aklim
If so, I'm guessing that since Ford uses lower fuel pressure it will flow less and hence the 19.5pph. I think I read something about that. Ask Jon since you got it from him.
You would be guessing correctly. As an example, the FORD "SVO" 24lb injectors in my 383 flow 25.5 in a 43.5psi fuel system. OTOH, my system isn't developing that much pressure...it's closer to the FORD pressure....making them flow 24lb/hr.

When looking at other types of injectors (than OEM), it's usually good practice to obtain electronic data "curves" for how they perform....to alter ECM parms accordingly. FIC is good about providing that data and will KNOW for sure what you can expect -- regardless of your actual pressure. They will work especially if you are tuning and don't have a huge setup.

L98's will go into dual batch fire mode -- which means injectors can perform a lot "bigger" than if in sequential systems. I used these exact injectors in a newer ODB2 setup and they worked like a charm...especially since they atomize better than our OEM injectors.

All this said, make sure you specify application (which I'm sure you will). In the back of my mind, I'm remembering Bosch III injectors can go "lean" under certain conditions (maybe idle)? FIC had a "fix" for that (in my older memory) where (I'm thinking) they use micro drills to enlarge the orafice to flow slightly more. To me, that means a different injector would be a better choice. I think this was a way to leverage a better-designed injector in our older setups w/o retuning. The next bigger size (B3) had it's own issues that also required retuning.

Fair notice: 7-8yr old memories involved here.

Conclusion: Answer to original question was answered by Aklim....meaning flow is dependent on fuel rail pressure (Ford vs GM)
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Old Apr 10, 2018 | 01:59 AM
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Using my mt2500, it shows blm lean and surging a little at idle. No vacuum leaks. Thinking about just spending the money and buy a better injector, although not sure what brand yet

thanks to all for good info

Last edited by mlm0; Apr 10, 2018 at 02:01 AM.
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Old Apr 10, 2018 | 05:53 AM
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Or...you could buy a Moates adapter, chip burner, chip(s), ALDL cable and tweak....plus have hardware for future changes/diagnosis.
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Old Apr 10, 2018 | 10:43 AM
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I have chip burner and ostrich 2 hardware
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Old Apr 10, 2018 | 05:23 PM
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found this at 42.5
i think mine are 280 155 700 but not sure

Note: Unless otherwise stated test pressure is 3 Bar or 42.5 PSi.

Bosch fuel injectors flow rates
OHM’s CC/Min Lb/hr

0 280 150 061 12.1 264 25.1
0 280 150 102 2.4 192 18.3
0 280 150 105 2.5 196 18.6
0 280 150 116 2.8 200 19
0 280 150 034 2.6 344 32.7
0 280 150 125 2.3 192 18
0 280 150 126 2.2 192 18
0 280 150 130 2.2 192 18
0 280 150 036 2.5 504 48
0 280 150 151 2.2 248 23.6
0 280 150 157 2.3 240 23
0 280 150 158 2.1 236 23
0 280 150 201 2.8 240 22.82
0 280 150 203 16 192 18
0 280 150 209 15.6 185 18
0 280 150 210 16 152 14
0 280 150 211 15.7 148 14
0 280 150 218 15.6 300 29
0 280 150 223 16 248 24
0 280 150 227 15 200 19.04
0 280 150 235 15.8 190 18
0 280 150 237 15.7 153 15
0 280 150 357 2.3 294 28
0 280 150 415 15.9 166 16
0 280 150 419 (Ferrari ) 14.9 212 20.2
0 280 150 431 12 350 33
0 280 150 432 14.2 250 24
0 280 150 440 14.4 208 20
0 280 150 454 15.9 214 20.4
0 280 150 500 15.5 212 20
0 280 150 503 15.5 212 20
0 280 150 556 14.4 210 20
0 280 150 558 14.2 440 42
0 280 150 945 14.6 320 30.5
0 280 150 701 15.8 226 22
0 280 150 706 15.4 240 23
0 280 150 710 14.2 144 14
0 280 150 712 240 23
0 280 150 714 15.8 192 18
0 280 150 715 15.4 154 15
0 280 150 718 14.2 194 18
0 280 150 727 14.3 142 14
0 280 150 730 15.7 192 18
0 280 150 731 15.7 192 18
0 280 150 737 15.7 304 29
0 280 150 746 17.3 212 20.2
0 280 150 749 15.7 198 19
0 280 150 756 14.4 295 28
0 280 150 759 14.4 240 23
0 280 150 762 15.7 194 18
0 280 150 764 15.8 196 18.6
0 280 150 766 15.5 192 18
0 280 150 767 15.6 188 18
0 280 150 778 14.2 182 17
0 280 150 779 15.9 196 19
0 280 150 785 14.2 308 29
0 280 150 786 15.6 234 22
0 280 150 799 122 11.6
0 280 150 803 4.7 370 35
0 280 150 804 2.2 312 30
0 280 150 811 2.2 264 25
0 280 150 834 2.9 328 31
0 280 150 837 4.7 1580 150
0 280 150 839 4.5 1600 152
0 280 150 840 4.7 1550 147
0 280 150 845 (SeaDoo) 2.6 660 62.9
0 280 150 846 4.7 1580 150
0 280 150 902 15.7 218 21
0 280 150 905 15.8 264 25
0 280 150 911 14.2 312 30
0 280 150 927 14.3 222 21
0 280 150 934 14.4 308 29
0 280 150 937 14.5 152 14
0 280 150 941 (Ford FOSE-B5A) 14.3 152 14
0 280 150 945 14.5 320 30.5
0 280 150 947 14.3 260 25
0 280 150 951 15.5 286 27
0 280 150 953 12.1 210 20
0 280 150 955 15.8 196 19
0 280 150 965 12.1 238 23
0 280 150 967 14.3 265 25
0 280 150 972 14.9 256 24.4
0 280 150 973 11.6 218 20
0 280 150 998 12 232 22
0 280 155 008 15 188 18
0 280 155 010 15.2 296 28
0 280 155 101 12.5 256 24
0 280 155 203 (00000787123 M Benz) 14.5 212 20.12
0 280 155 127 14.5 412 39
0 280 155 217 13.1 218 20.8
0 280 155 700 14.2 204 19
0 280 155 703 12 238 23
0 280 155 705 14.2 194 18
0 280 155 715 14 256 24
0 280 155 721 11.8 250 24
0 280 155 734 14.5 260 25
0 280 155 737 12.2 352 34
0 280 155 740 12.2 240 23
0 280 155 784 12.2 256 24.4
0 280 155 787 15.3 200 19
0 280 155 789 12 240 23
0 280 155 791 15.9 190 18
0 280 155 811 12.2 354 34
0 280 155 825 12 250 24
0 280 155 830 (9186060) 12.9 360 34.3
0 280 155 857 14.6 208 20
0 280 155 861 13.8 202 19.3
0 280 155 869 (Maserati Coupe M138) 15.3 296 28.2
0 280 155 892 12.4 365 35
0 280 155 897 12.6 310 29.5
0 280 155 900 14.7 210 20
0 280 155 948 18.6 216 20.5
0 280 155 954 15.2 300 29
0 280 155 956 14 255 24
0 280 156 013 12.5 480 45.7
0 280 156 028 15.7 264 25.1
0 280 156 036 12 190 18
0 280 156 072 (A1120780349) 15 420 38.9
0 280 156 180 15.2 212 20.2
0 280 156 081 12 260 25
0 280 156 095 15.1 332 31.6
0 280 156 127 14.7 410 39
0 280 156 208 (Polaris RZR800) 15 192 18
0 280 156 235 15.6 424 40.3
0 280 155 931 12.1 276 26.3
0 280 156 937 14.5 208 20
0 280 157 012 ( 022 906 031) 12.5 272 25.9
0 280 158 037 12.9 240 22.85
0 280 158 038 12.9 324 30.8
0 280 158 085 12.2 420 40
0 280 158 197 12.1 272 25.8
0 280 158 165 (Volvo Penta Marine Injectors) 12.4 282 26.8
0 280 158 337 12.4 360 34.3
0 280 158 821 9.0 2120 201
0 280 155 787 14.6 200 19

Last edited by mlm0; Apr 10, 2018 at 05:52 PM.
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Old Apr 10, 2018 | 06:18 PM
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Originally Posted by mlm0
I have chip burner and ostrich 2 hardware
IIRC, you have an 89 -- like me. That means we use the same BIN (parms).

The easiest thing to try is inputting injector size as 19. The smaller the ECM "thinks" the injectors are, the long PW will be as a default. Since O2 sensor feedback "takes over" once it hits closed loop, injector size might not help much. (Be aware changes w/o resetting the ECM don't necessarily react the same as a complete reset -- which includes trims. That said...

I would also try raising the "Closed Loop Rich/Leah Threshold" values. It's my understanding they "tell" the ECM where the swingpoint of the O2 sensor resides -- by a few rpm (airflow) ranges. To me, this is the only way to CHANGE how rich/lean you actually run during closed loop (though I've seen some evidence of transitional [throttle] differences after changing injector size and/or MAF table values...which may be a product of slower ODB1 computing speeds.)

You didn't say WHERE it's going lean OR under what conditions it's surging? My surges a bit on start-up. I think it's due to the engine being unable to stabilize at that low rpm when cold. So...it starts to falter then commands more air to speed it up....backs off, then repeats. I've added more fuel during open loop (around idle) which seems to help.

Oddly, I've also heard more fuel is "bad" for a cammed engine trying to idle during warm-up. OTOH, I'm better at understanding where/how to add fuel than I used to.

Last edited by GREGGPENN; Apr 10, 2018 at 06:23 PM.
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Old Apr 10, 2018 | 06:30 PM
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It’s surging at idle, I think at cell block 0
it is running lean in that position. I have tuner pro rt and ostrich but I’m not sure how to make it run a little richer at idle without effecting everything else. I am open to ideas and some instruction
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Old Apr 10, 2018 | 07:04 PM
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The thing I don't like about "rebuilt" injectors is the only documentation you usually get is static flow rate. Having the correct voltage offsets is important as it changes the flow rate greatly at lower pulse widths. I've had three sets of Bosch 3 injectors and fought a rough idle and low speed cruise for years. (even with BLM's at 128). I never blamed the injectors because they were "new", I kept changing other things. I ended up buying new Bosch EV14's, they come with charts showing flow rates from very small pulse widths to static, and voltage offsets at different pressures. Each injector is numbered so you know the flow rate for each of the injectors. It fixed my problem, makes a huge difference when the injectors are consistent and matched at small pulse widths too.
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Old Apr 10, 2018 | 07:21 PM
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I think you are right on. When I first got car about six years ago, I was afraid to work on it, so I had corvette shop change out injectors and other things. I just check paper work and they put in reman injectors, but I don’t know what part number. They are an orange/yellow color. I don’t know if they are 19 or 22 lb injectors. I now do as much of the work I can do myself. Even changed both head gaskets I’m still chasing rough idle, miss fire and small surge at idle. I’ve replaced plug wires about 4000 miles ago but I’m going to do it again soon in case I have a bad wire. I had a brand new 89, so I know they can idle descent
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Old Apr 10, 2018 | 07:29 PM
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Originally Posted by mlm0
I think you are right on. When I first got car about six years ago, I was afraid to work on it, so I had corvette shop change out injectors and other things. I just check paper work and they put in reman injectors, but I don’t know what part number. They are an orange/yellow color. I don’t know if they are 19 or 22 lb injectors. I now do as much of the work I can do myself. Even changed both head gaskets I’m still chasing rough idle, miss fire and small surge at idle. I’ve replaced plug wires about 4000 miles ago but I’m going to do it again soon in case I have a bad wire. I had a brand new 89, so I know they can idle descent
My under, which is standing is that you should be with 22. I think 85 used 24?

https://www.corvetteactioncenter.com/forums/c4-technical-and-performance/102559-fuel-injectors.html

My bad. 85 used 24 and others 22. I suggest you give Jon a call. I have verified his work before so I think he is honest enough

Last edited by aklim; Apr 10, 2018 at 07:37 PM.
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Old Apr 10, 2018 | 07:37 PM
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IF I recall right, my 85 had 24 # but Jon recommend that I use 22 # and raise the FP....been about 4 years and have had no problems...
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