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SO, the FSM mentions "trim height" which I believe is normal ride height..... It says when replacing bushings to torque various bolts with the vehicle at trim height.... I can see where that would be important with rubber replacement bushings, which is what I think the FSM from 1990 is referring to.... BUT, is this also the case with poly bushings? Im working on the rear thrust rods at this point. I have replacements all set with the poly bushings inserted. I have the sway bar bushings also which I plan to do at the same time. Then the rear is complete. Dog bones already done!
Trim height is as it sits. When car is dropped down off jacks, suspension will be bound a little. Car will need to roll 5 or 6 feet to settle. You could drive it a short distance on a less than perfect road so suspension "shakes" itself out. Then check your rear ride height and torque all the bolts. Alignment will need to be done afterwards. Car should be level and on its wheels when bolts are torqued.
Trim height is as it sits. When car is dropped down off jacks, suspension will be bound a little. Car will need to roll 5 or 6 feet to settle. You could drive it a short distance on a less than perfect road so suspension "shakes" itself out. Then check your rear ride height and torque all the bolts. Alignment will need to be done afterwards. Car should be level and on its wheels when bolts are torqued.
Being that I dont have a lift, I used a floor jack to simulate normal ride height when torquing the trailing arms. I did the best I could with those and the car seems to be close to the same ride height as before. I also replaced the spring pad bushings at the same time. I cant understand how the bushings will bind when using the silicone grease when assembling... but I will still follow the advice.
Trim height is as it sits. When car is dropped down off jacks, suspension will be bound a little. Car will need to roll 5 or 6 feet to settle. You could drive it a short distance on a less than perfect road so suspension "shakes" itself out. Then check your rear ride height and torque all the bolts. Alignment will need to be done afterwards. Car should be level and on its wheels when bolts are torqued.
- by no means an expert on the subject, but that's the way I would approach things. drive it a bit, final torque at ride height, and alignment.
I’ll put in a vote in for the other camp of thought - it doesn’t matter with all poly bushings. The poly bushings do not shear like the rubber bushings as the suspension moves through the range of motion. They rotate around an axle (the sleeve), they do not shear like rubber because they are both rigid (cannot flex like rubber) and they are not bonded to the inner or outer bore. They pivot like a bearing.
It won’t hurt at all to be at ride height when torquing. It also won’t matter. I didn’t bother. If you have significant binding you have overtorqued. The only place I noticed binding was the front control arms, for which the FSM doesn’t provide a torque spec. I backed the torque off until the binding was very minimal (this is without the front spring or shock installed so you can get a tactile feel of binding). If you have binding on the face of a poly bushings you will prematurely wear it as the bushings rotates - again, it would wear because it rotates and does not twist in shear like rubber. Use Loctite on the control arm bolts/nuts.
My car sits perfectly level and had zero issues at a Corvette alignment shop.
I’ll put in a vote in for the other camp of thought - it doesn’t matter with all poly bushings. The poly bushings do not shear like the rubber bushings as the suspension moves through the range of motion. They rotate around an axle (the sleeve), they do not shear like rubber because they are both rigid (cannot flex like rubber) and they are not bonded to the inner or outer bore. They pivot like a bearing.
It won’t hurt at all to be at ride height when torquing. It also won’t matter. I didn’t bother. If you have significant binding you have overtorqued. The only place I noticed binding was the front control arms, for which the FSM doesn’t provide a torque spec. I backed the torque off until the binding was very minimal (this is without the front spring or shock installed so you can get a tactile feel of binding). If you have binding on the face of a poly bushings you will prematurely wear it as the bushings rotates - again, it would wear because it rotates and does not twist in shear like rubber. Use Loctite on the control arm bolts/nuts.
My car sits perfectly level and had zero issues at a Corvette alignment shop.
This is what I have always heard about poly bushings.
I had read somewhere that GM used bushing hardness as part of the suspension tuning. To me seems like a job for springs and dampers and zero bind in pivot points.
I’ll put in a vote in for the other camp of thought - it doesn’t matter with all poly bushings. The poly bushings do not shear like the rubber bushings as the suspension moves through the range of motion. They rotate around an axle (the sleeve), they do not shear like rubber because they are both rigid (cannot flex like rubber) and they are not bonded to the inner or outer bore. They pivot like a bearing.
This is all exactly correct. It doesn't matter one bit, since the inner sleeve rotates inside the poly bushing, acting like a plain (bushed) bearing.
It won’t hurt at all to be at ride height when torquing. It also won’t matter. I didn’t bother. If you have significant binding you have overtorqued. The only place I noticed binding was the front control arms, for which the FSM doesn’t provide a torque spec. I backed the torque off until the binding was very minimal (this is without the front spring or shock installed so you can get a tactile feel of binding).
The inner sleeve should be captured by the torqued bolt/nut, and the poly should still have a loose enough fit to rotate freely in there, but not so loose as to allow fore/aft movement of the control arm. That issue of binding on the face of the poly bushings makes me think that those bushings are slightly too long, such that they add up to a bit more length than the steel sleeve. It would be important to make sure there no dirt or grease holding the two halves of the bushing apart from one another. If that is confirmed, it would make more sense to have the bushing lengths turned down slightly than to not torque the nuts all the way. The latter probably allows the metal sleeve to rotate around the bolt, which isn't ideal from a wear and noise standpoint. That sleeve really needs to be positively captured by the pivot bolt and nut.
The sleeves and bushings are same length. The issue is that the steel tangs that capture the control arms are very thin and flex/collapse as you torque the bolt down. Sure, the greatest point of contact is on the sleeve and it does “capture” the sleeve but there’s really no avoiding it, the steel is going to contact the face of the bushings. How much drag they put on the bushings is entirely up to you and how much you tighten that bolt. For a rubber bushing that’s just fine because it’s designed to twist. For poly, you need that free-er range of motion. I used blue Loctite. I had considered red but if I needed to ever pull it apart it would take heat to do which would torch a poly bushing. Haven’t had no issues with loose hardware, wear, noise or binding to date...I believe about 1.5 years now.
I understand what you’re saying about the steel tangs and the poly material. The tangs are supposed to be thin and collapsible specifically so they can capture the steel sleeve of either the stock rubber bushings or the poly bushings. If it isn’t tightened down on the sleeve, then the sleeve will be rotating on the through-bolt. The tabs or tangs won’t be so tight in the bushing material that it will cause problems. And the faces of the rubber bushings are the same - they have to be able to rotate in the tangs too. And frankly, it will probably self-clearance the poly faces after a short time anyway. So the proper thing to do is tighten the nut so the sleeve doesn’t rotate on the bolt.
Sway bar bushings, spring pad bushings and trailing arm bushings installed in the rear and so far, so good. No noise and the rear seems to have settled down a bit. (was a bit high in the rear at first) I have the thrust arms ready to go, but Im waiting until after the Rocky Mountain get together/ cruise. Ill put them in and all the rest of the front end bushings, then get it aligned.