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Problem with U-Joint Repair

Old Jun 17, 2020 | 10:13 PM
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Default Problem with U-Joint Repair




I am trying to replace the u-joints on my driver side half shaft and I got the end that connects to the third member to pop out no problem. However the end connected to the wheel seems to be rust welded into it and I can not for the life of me get it off. Any tips?
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Old Jun 17, 2020 | 10:26 PM
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Originally Posted by Alejandro Guerrero



I am trying to replace the u-joints on my driver side half shaft and I got the end that connects to the third member to pop out no problem. However the end connected to the wheel seems to be rust welded into it and I can not for the life of me get it off. Any tips?

get a hammer and a socket extension or something like that.

you could spray it with penetrating oil.

im guessing u dont have heat or u would have already used it.
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Old Jun 17, 2020 | 10:32 PM
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Originally Posted by VikingTrad3r
get a hammer and a socket extension or something like that.

you could spray it with penetrating oil.

im guessing u dont have heat or u would have already used it.
I have already got all the straps off, I have tried hammering and prying it off. Will try heat tommorow.
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Old Jun 17, 2020 | 10:56 PM
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Take large nut at hub bearing off, slide half shaft out with stub. Once it's out it will be easier to deal with. PB blaster is widely available and does pretty good. There is a aircraft product thats better but harder to find.
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Old Jun 17, 2020 | 11:32 PM
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Originally Posted by Kevova
Take large nut at hub bearing off, slide half shaft out with stub. Once it's out it will be easier to deal with. PB blaster is widely available and does pretty good. There is a aircraft product thats better but harder to find.
Oh believe me that thing has been soaked in PB plaster for 48 hours. I almost had to weld an extension on to one of the strap bolts to get it off but was able to find a extractor socket that worked. Will try what you suggest in the morning
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Old Jun 18, 2020 | 12:39 AM
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My .02, I would remove the entire assembly and service all the parts. You can see the rust creeping up on everything. Car driven in a northern climate or close to a coastline?
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Old Jun 18, 2020 | 09:52 AM
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Originally Posted by Alejandro Guerrero
I have already got all the straps off, I have tried hammering and prying it off. Will try heat tommorow.

Don't know if you have a large air compressor but if you do, use an air hammer. A couple of bursts should loosen it. If you can believe it, Harbor Freight has them on sale for 10.00.

Last edited by arbee; Jun 18, 2020 at 09:52 AM.
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Old Jun 18, 2020 | 10:24 AM
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ATF mixed with acetone. Or even some diesel fuel. Put in one of the old fashioned oil cans with the side squeeze handle. Either will penetrate quite well. Soaking with (or in diesel) is an old but effective technique. Since we have 2 diesel vehicles and a diesel tractor, I always have some around.

Or take it apart as everyone has said.

If you have that much rust there, other places in your driveline need attention.

Once you get them loose, I would stick the ends down in a container of diesel (or ATF and acetone) and let soak a couple days before trying to press the u-joints out.

Diesel is the cheaper of the 2 options.
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Old Jun 18, 2020 | 10:32 AM
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Originally Posted by ChumpVette
My .02, I would remove the entire assembly and service all the parts. You can see the rust creeping up on everything. Car driven in a northern climate or close to a coastline?
Originally Posted by arbee
Don't know if you have a large air compressor but if you do, use an air hammer. A couple of bursts should loosen it. If you can believe it, Harbor Freight has them on sale for 10.00.
This and this with a SOAK!!!! An air tool with a 'blunt tip' is often the first thing we do with nearly all removals. A large compressor is nice to have but I doubt required! Bigger is certainly maybe 'desired'!!!
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Old Jun 18, 2020 | 05:33 PM
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Originally Posted by WVZR-1
This and this with a SOAK!!!! An air tool with a 'blunt tip' is often the first thing we do with nearly all removals. A large compressor is nice to have but I doubt required! Bigger is certainly maybe 'desired'!!!
I tried heating it with a torch then used a large air compressor and hammer and it won't budge. Might have to take more stuff out
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Old Jun 18, 2020 | 06:21 PM
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Have you removed the outer bolt on the lower suspension arm?

This will allow you to move out the wheel bearing assembly and the universal joint cups should pop right out!
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Old Jun 18, 2020 | 06:29 PM
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One end of camber rod needs to be loose. The knuckle will swing out and allow half shaft to drop out. The outer bolt will not require rear alignment. The inner bolt may because its sets the adjustment. If you take it loose mark it so it can be reinstalled in the same position.
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Old Jun 19, 2020 | 02:14 PM
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If you heat up the joint carefully and then apply KROIL (or whatever) Penetrating Oil and let the heat draw it into the joint. It might even take 2 heat cycles but it will break loose.

You don't always need a torch as most have access to hair driers or Hot Air Guns and those will get the metal hot enough for the capillary action to occur with the penetrating oil. I have used a little handheld refillable Butane powered hot air tool and loosened up many really bad joints as long as it is heat first and then oil. A lot of people assume "using heat" means a Blow Torch. On my Corvette I am very hesitant to go near it with a Torch even for loosening a frozen nut. I have found that a good hot air gun will heat the metal up enough to get the capillary action working well and the joint freed.

Even with a Good Hot Air Gun you still want to have a Fire Extinguisher within reach in a hurry.
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