Problem Coolant Fill



Yes, coolant burp time. Last time I did this, a dumb mistake burnt the crap out of my hand and several other spots on my body (luckily, not my face or eyes!). Hate it.
Anyway, items in place to make it "easier":
1/8" hole in thermostat
Nice incline and 2x4 to get a little more.
Open ears for more.
Problem so far:
I did a cold burp by no belt and spinning the water pump fast, while my son filled. Typical, level swooshed down, fill, etc.
Then heated up the engine, drove a bit and let cool over night. Filled radiator (no start) and repeated a couple of times.
Now to the odd part. All that, coolant looks good in radiator but there is zero overflow into the recover tank.
Today I went a full burp, after removing a few cups worth to prevent the first overflow and so forth. Filled, let run until aux radiator fan started kicking in, heck even ran at 2K for a minute of so, trying for HOT. Still zippo pushed to recovery tank!
Didn't even put all the fluid I removed back in!Prior to the burp, thought maybe the radiator cap was toast, but it tested fine at 16psi.
What am I missing here? All I can think of is tons of air in the water, but that makes no sense. Top hose is very firm when running. There should be enough pressure to pop the cap!
I really hate coolant change.

PS. '87, in case you didn't notice. Stock.
Last edited by '78CorvetteS.A.; Oct 2, 2020 at 06:01 AM.
To have a functional "Overflow System" in the cooling system you need a good radiator cap and good tubing between the cap and the Overflow bottle. When the engine is cold you should fill it too the brim of the radiator and fill the overflow bottle with it's Minimum Level of coolant. Then secure the radiator cap and let the engine warm up and see if the overflow starts working properly. As the engine warms up it should push coolant out and when she starts cooling off it will pull the coolant back into the radiator from the overflow tank.
I have never had to do anything special to my L98 to get the air out of it. And mine is a 1988. I replaced the radiator one time and the filling was non problematic. I replace the Radiator caps on all my cars at 10 years, coolant every five. I have been debating on replacing the overflow line every ten to be sure I don't hurt my engine. I just don't understand why some L98's are hard to burp and others have no issues at all.
My daily driver is a Buick and it has air release holes where you can open the vent and let out the air and it is Bled! The overflow system works the same as the Corvettes. If you don't use the overflow system then likely your radiator has a bunch of air in it. The engine will push out the excess coolant but if it can't pull it back then air is pulled in place frequently. Without a functional Overflow system your engine will likely run a bit hotter as well.
In the future I might suggest using a infrared thermometer to check for heat. If there is even a chance of a spraying fluid I wear a face shield and use heavy gloves.
Hope that helps
Ronn





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And yes all, expansion tank filled to cold and a itty bit extra. I replaced the cap sometime in the last four years, I forget. Tested fine the other day. Think maybe the upper seal is the problem? I wrapped a paper towel around the cap with a rubber band during a drive to make sure it's not leaking anything, stayed dry.
Key is when I check the radiator, typically expect coolant to be right at the rim. So far, every time after at least ten miles of driving, there's about a half a cup of air space instead. Don't notice air sucking in when I remove the cap.
And no, no leaks noted.
Maybe I'll worry about it after another 250 miles.
Half way through the break-in!yes, there's a leak
How old is the radiator? and is it the plastic end oem style?
Pull all 8 spark plugs, see if any 1 or 2 are 'clean' which will indicate head gasket leak
Pick up coolant dye, I have this, stuff is great very strong, don't even need a UV light for big drips, but use a UV light to see the small leaks.
Pick up a radiator pressure tester, see if cooling system holds pressure, but it already seems like it doesn't
That OEMTOOLS 24444 is great to have, I used it on my BMW E36, in this case not needed imho
I have a replacement radiator and have never had any air trapped. I do believe that my front end was a bit higher when I filled it last.
Is your radiator a stock one or replacement? What brand if it is a replacement? I am going to test my radiator by using a Differential Display with two temperature senders. One will at the top (inlet) hose and the second will be on the outlet. This will let me calculate how well the radiator is working. It would be interesting to see the results.
Usually after thee or four cycles of heating up and cooling down should have the system working like a charm. That is the way they designed it to work.
Beware that there are some Radiator Caps that need to have the arrow pointing towards the hose to the overflow tank. If not pointing at the overflow hose it would not let the coolant flow to the overflow tank. Be sure that the latch is pressed down if the cap has one built into it.
















