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I have been chasing a blower motor intermittent stop/start issue for several days. Today, with the blower running, I gently moved the Fuse Block #1 under the hood behind battery (it contains a 30amp blower motor fuse) and, when I did that, the blower fan motor would stop and start with the movement. I have checked the wire on circuit 1451 for continuity and it checked good. I need to remove the block to locate the loose connection but I am hesitant to attempt the removal without some advice. I was wondering if anyone knows what I will find behind it, i.e. are the wires soldered, screwed or spade plugged etc. in to the fuse box? Also, it appears from the FSM diagrams to be connected to a fusible link.
Any advice/counsel on this issue would be greatly appreciated. Thanks
Forgot to mention, it is a 1993
Blower fuse terminal along with end of wire tend to overheat or discolor which makes it easier to id. Replacement terminal(s) will most likely have to come dealer.
Thanks Kevova. I took the block out, removed the plastic retainer clip and the wires were connected with a female spade connector that looked unique. I gently tugged with some needle nose pliers but to no avail. I was afraid to put to much pressure on the connector. There was corrosion on the wires, on the fuse prongs and in the fuse connectors. I cleaned with electrical cleaner and a wire brush. I did not see any broken, cut wire and the continuity test was good repeatedly. I put it all back together and the blower works. Don't know for how long.
Your response indicates you are familiar with the connectors in the block. Is there a secret code for removing the wire from the connector? There is just too much stuff powered out of that for me to use a sledge hammer to get them loose.
Yes. That is what it looked like. I just was not able to disconnect the wires from the back of the block. Did not want to be real aggressive with the connectors. They appeared to be locked in and I could not remove them with needle nose pliers. As I mentioned, I cleaned all connections, checked the continuity of the 1451 circuit several times and then put everything back together. The blower works now. However, it was working intermittently before in went in. So we will see how it goes.
Yes. That is what it looked like. I just was not able to disconnect the wires from the back of the block. Did not want to be real aggressive with the connectors. They appeared to be locked in and I could not remove them with needle nose pliers. As I mentioned, I cleaned all connections, checked the continuity of the 1451 circuit several times and then put everything back together. The blower works now. However, it was working intermittently before in went in. So we will see how it goes.
On the left side of that one there's the 'bus bar', on the back-side the letter 'D' is a lock that retains terminals and the wire. I've never had one exactly like that apart but the 'D' should slip out and then the wire and terminal I'd think will slip out of the back-side. There's left and right and also one that doesn't have a 'bus-bar' I don't recall which are used in the C4. It should be pretty straight forward.
This thread shows how the firewall side of the C100 is assembled. The wire and terminals are retained in that block similarly.
WVZR-1, thanks for the info. That D item is the plastic retainer clip that I mentioned above. I removed that and it appeared that the connectors should come off but I just didn't want to put to much pressure on it, not knowing what I was doing. With the input that I have received, if I have to go back in, I will be more aggressive about removing the wires.
WVZR-1, thanks for the info. That D item is the plastic retainer clip that I mentioned above. I removed that and it appeared that the connectors should come off but I just didn't want to put to much pressure on it, not knowing what I was doing. With the input that I have received, if I have to go back in, I will be more aggressive about removing the wires.
The terminals should also be latched. The plastic retainer is inserted into the groove behind the latching mechanism.
I know the motor is not bad because I applied power to the blower motor and it works. Plus the problem in intermittent, the blower works and then stops. I swapped the blower control module with another 93 and the swapped unit did not solve the problem. As I mentioned earlier, I could recreate the intermittent problem by gently moving the #1 Fuse Block. Since the Fuse Block clean up it has been working fine. Don't know how long it will last.
WVZR-1, thanks for the diagram of the connector. I now know why I could not get it off. Will do better if I have to go back in.