C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Fuel Line Max PSI

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Old Feb 25, 2023 | 05:31 PM
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Default Fuel Line Max PSI

Good Afternoon

Would an 89 C4 fuel line take 60 PSI? I want to replace the lines but that task would be harder than knowing what the max psi of the original fuel is. If they can take 60 PSI reliably, I can go on about my normal task on the project.

Thank you
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Old Feb 25, 2023 | 06:20 PM
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They could probably go to twice that reliably. At work when we have to fix rusty fuel lines, we repair them with nylon lines.
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Old Feb 25, 2023 | 07:53 PM
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I agree that they probably could. But braided steel line kits with PTFE are so cheap anymore I would just replace it and be done with it. I went -8an feed and -6an return on mine. I got two of the -6an kits and I did my trans lines too with an external cooler. Total cost for the line and all the fittings for the fuel lines was under $200.
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Old Feb 25, 2023 | 11:22 PM
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Originally Posted by Phobos84
I agree that they probably could. But braided steel line kits with PTFE are so cheap anymore I would just replace it and be done with it. I went -8an feed and -6an return on mine. I got two of the -6an kits and I did my trans lines too with an external cooler. Total cost for the line and all the fittings for the fuel lines was under $200.
How did you route the lines and how did you remove them? I have braided lines but it seemed a lot of work to replace of what can handle.
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Old Feb 26, 2023 | 01:19 AM
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Originally Posted by ramiririrez
Good Afternoon

Would an 89 C4 fuel line take 60 PSI? I want to replace the lines but that task would be harder than knowing what the max psi of the original fuel is. If they can take 60 PSI reliably, I can go on about my normal task on the project.

Thank you
3/8 Steel Tubing is rated at 3500 PSI but I would consider the GM stuff the cheapest they could get away with so I would subtract 25 percent.
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Old Feb 26, 2023 | 06:07 AM
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Originally Posted by ramiririrez
How did you route the lines and how did you remove them? I have braided lines but it seemed a lot of work to replace of what can handle.
I routed the new fuel lines on the passenger side using some hangers that I made from some thin bar stock and scrap steel tubing. Since I'm running E85 I went with a new fuel filter. The hardest part was figuring out a bulkhead connector to put on the fuel sender that I was happy with.

As far as removing the old lines I just started chopping. It was a pain but they all came out.




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Old Feb 26, 2023 | 07:10 AM
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Fab city!!!! Me likes, American!!!!!!! LOL.. digging the makeshift braided an tubing routing!!!! Sure beats tie wraps..
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Old Feb 26, 2023 | 07:48 AM
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Originally Posted by stiggity99
Fab city!!!! Me likes, American!!!!!!! LOL.. digging the makeshift braided an tubing routing!!!! Sure beats tie wraps..
If you look close you will see the mount I made for the fuel filter is just a piece of old exhaust tubing cut long ways and two pieces of real thin bar stock welded to it for mounting feet. Then it all got clamped together with a hose clamp.
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